Published 2003-09-30 · Federal Register document 03-24486
Airworthiness Directives; Pratt & Whitney PW4000 Series Turbofan Engines
Publication summary
This amendment supersedes an existing airworthiness directive (AD), that is applicable to Pratt & Whitney (PW) models PW4050, PW4052, PW4056, PW4060, PW4060A, PW4060C, PW4062, PW4152, PW4156, PW4156A, PW4158, PW4160, PW4460, PW4462, and PW4650 turbofan engines. That AD currently requires interim actions to address engine takeoff power loss events until the high-pressure-compressor (HPC) case is redesigned and available for incorporation on the PW4000 engines. That amendment also requires terminating actions for engines installed in the Boeing fleet by incorporating a new Ring Case Configuration (RCC) rear HPC. This amendment requires the same interim and terminating action requirements as that AD, and in addition, expands the terminating action requirements to engines installed on Airbus and McDonnell Douglas fleets. This amendment is prompted by the certification of an RCC rear HPC for PW4000 series turbofan engines installed in the Airbus fleet and McDonnell Douglas fleet. The actions specified by this AD are intended to prevent engine takeoff power losses due to HPC surge.
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Final-rule publication
Recorded publication clauses
- AD identifier printed in this edition
- 2003-19-15
- Effective date printed in this edition
- 2003-10-30
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Applicability wording · Applicability
Applicability: This airworthiness directive (AD) is applicable
to: Pratt & Whitney (PW) models PW4050, PW4052, PW4056, PW4060,
PW4060A, PW4060C, PW4062, PW4152, PW4156, PW4156A, PW4158, PW4160,
PW4460, PW4462, and PW4650 turbofan engines. These engines are
installed on, but not limited to, certain models of Airbus Industrie
A300, Airbus Industrie A310, Boeing 747, Boeing 767, and McDonnell
Douglas MD-11 series airplanes.
Note 1: This AD applies to each engine identified in the
preceding applicability provision, regardless of whether it has been
modified, altered, or repaired in the area subject to the
requirements of this AD. For engines that have been modified,
altered, or repaired so that the performance of the requirements of
this AD is affected, the owner/operator must request approval for an
alternative method of compliance in accordance with paragraph (u) of
this AD. The request should include an assessment of the effect of
the modification, alteration, or repair on the unsafe condition
addressed by this AD; and, if the unsafe condition has not been
eliminated, the request should include specific proposed actions to
address it.
Exact source excerpt. Text positions 12549–13728, end exclusive, in the original decoded publication. SHA-256: c528b6c711f3e7fb55f6e190dd295ef43b41404f36466b988c04d3bc0663a6bf
Compliance and requirements
Compliance: Compliance with this AD is required as indicated,
unless already done.
To prevent engine takeoff power losses due to high-pressure-
compressor (HPC) surges, do the following:
(a) When complying with this AD, determine the configuration of
each engine on each airplane using the following Table 1:
Table 1.--Engine Configuration Listing
----------------------------------------------------------------------------------------------------------------
Configuration Configuration Designator Description
----------------------------------------------------------------------------------------------------- -------------
(1) Phase 1 without high pressure A................................ Engines that did not
turbine (HPT) 1st turbine vane cut incorporate the Phase 3
back stator (1TVCB). configuration at the time
they were originally
manufactured, or have not
been converted to Phase 3
configuration; and have not
incorporated HPT 1TVCB
using any Revision of
service bulletin (SB)
PW4ENG 72-514.
(2) Phase 1 with 1TVCB.............. B................................ Same as Configuration A
except that HPT 1TVCB has
been incorporated using any
Revision of SB PW4ENG 72-
514.
(3) Phase 3, 2nd Run................ C................................ Engines that incorporated
the Phase 3 configuration
at the time they were
originally manufactured, or
have been converted to the
Phase 3 configuration
during service; and that
have had at least one HPC
overhaul since new.
(4) Phase 3, 1st Run................ D................................ Same as Configuration C
except that the engine has
not had an HPC overhaul
since new, except those
engines that are defined as
Configuration Designator G.
(5) HPC Cutback Stator Configuration E................................ Engines that currently
Engines. incorporate any Revision of
SBs PW4ENG 72-706, PW4ENG
72-704, or PW4ENG 72-711.
(6) Engines that have passed Testing- F................................ Engines which have
21. successfully passed Testing-
21 performed in accordance
with paragraph (i) of this
AD. Once an engine has
passed a Testing-21, it
will remain a Configuration
F engine until the HPC is
overhauled, or is replaced
with a new or overhauled
HPC, or the HPC is
retrofitted to
Configuration I.
(7) Phase 3, 1st Run Subpopulation G................................ Engines that incorporated
Engines. These engines are the Phase 3 configuration
identified by model and serial and did not incorporate
numbers (SNs) as follows: Haynes material HPC inner
case rear hook at the time
they were originally
manufactured, that were
built from August 29, 1997
up to the incorporation of
the HPC inner rear case
with Haynes material rear
hook at the original engine
manufacturer and have not
had an HPC overhaul since
new.
PW4152: SN 724942 through SN
724944 inclusive;
PW4158: SN 728518 through SN
728533 inclusive;
PW4052, PW4056, PW4060, PW4060A,
PW4060C, PW4062: SN 727732
through SN 728000 inclusive and
SN 729001 through SN 729010
inclusive;
PW4460, PW4462: SN 733813
through SN 733840 inclusive.
[[Page 56146]]
(8) Engines from Configuration G H................................ Engines that have
that have passed Testing-21. successfully passed Testing-
21 performed in accordance
with paragraph (i) of this
AD. Once an engine has
passed a Testing-21, it
will remain a Configuration
H engine until the HPC is
overhauled, or is replaced
with a new or overhauled
HPC, or the HPC is
retrofitted to
Configuration I.
(9) Engines installed on Boeing, I................................ Engines that have
Airbus, or MD-11 airplanes with a incorporated PW SB PW4ENG
build standard that incorporates a 72-755, Revision 2, dated
ring case configuration (RCC) rear May 23, 2003; or Revision
HPC. 3, dated September 16,
2003; or PW SB PW4ENG 72-
756, dated July 7, 2003; or
Revision 1, dated September
15, 2003; or PW SB PW4ENG
72-759, dated July 7, 2003;
or Revision 1, dated
September 16, 2003; PW SB
PW4ENG 72-757, Revision 1,
dated September 15, 2003;
or have been manufactured
with an RCC rear HPC.
----------------------------------------------------------------------------------------------------------------
Configuration E Engines Installed on Boeing 747, 767, and McDonnell
Douglas MD-11 Airplanes
(b) For Configuration E engines, do the following:
(1) Before further flight, limit the number of engines with
Configuration E as described in Table 1 of this AD, to one on each
airplane.
(2) Remove all engines with Configuration E from service before
accumulating 1,300 cycles-since-new (CSN) or cycles-since-conversion
(CSC) to Configuration E, whichever is later.
Configuration G and H Engines Installed on Boeing 747, 767, McDonnell
Douglas MD-11, and Airbus A300 and A310 Airplanes
(c) For Configuration G and H engines installed on Boeing 747
and 767, McDonnell Douglas MD-11, and Airbus A300 and A310
airplanes, except as provided in paragraph (b) of this AD:
(1) Before further flight, remove from service engines that
exceed the CSN or cycles-since-Testing-21 (CST) limits listed in the
following Table 2, or perform on-wing Testing-21 on Boeing 747 or
McDonnell Douglas MD-11 airplanes in accordance with paragraph
(i)(3) or (i)(4) respectively, of this AD. Thereafter, ensure that
no Configuration G or H engines exceed the HPC CSN or CST limits
listed in Table 2 of this AD.
Table 2.--Configuration G and H Limits
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
B767 PW4060 PW4060A A300/310 PW4152
Configuration designator B747 PW4056 B767 PW4052 B767 PW4056 PW4060C PW4062 MD-11 PW4460 PW4462 PW4156A PW4158
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
G................................ 1,700 CSN................ 3,000 CSN................ 2,100 CSN................ 1,350 CSN............... 1,150 CSN............... 2,800 CSN.
H................................ 600 CST.................. 600 CST.................. 600 CST.................. 600 CST................. 600 CST................. 600 CST.
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
(2) Prior to return to service, Configuration G and H engines
must meet the requirements of paragraph (i) of this AD.
Engines Installed on Boeing 767 and McDonnell Douglas MD-11 Airplanes
(d) For engines installed on Boeing 767 and McDonnell Douglas
MD-11 airplanes, except as provided in paragraph (b) and (c) of this
AD:
(1) Before further flight, limit the number of engines that
exceed the HPC CSN, HPC cycles-since-overhaul (CSO), or HPC CST
limits in Table 3 of this AD, to no more than one engine per
airplane. Thereafter, ensure that no more than one engine per
airplane exceeds the HPC CSN, CSO, or CST limit in Table 3 of this
AD.
(2) Prior to return to service, engines must meet the
requirements of paragraph (i) of this AD.
Engines Installed on Boeing 747 Airplanes
(e) Except as provided in paragraph (b) and (c) of this AD,
before further flight, and thereafter, manage the engine
configurations installed on Boeing 747 airplanes as follows:
(1) Limit the number of Configuration A, B, C, or E engines that
exceed the HPC CSN or HPC CSO limits listed in Table 3 of this AD,
to not more than one engine per airplane. Table 3 follows:
Table 3.--Engine Limits for Boeing Airplanes
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
B767 PW4060 PW4060A
Configuration designator B747 PW4056 B767 PW4052 B767 PW4056 PW4060C PW4062 MD-11 PW4460 PW4462
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
A.................................. 1,400 CSN or CSO.............. 3,000 CSN or CSO.............. 1,600 CSN or CSO............. 900 CSN or CSO............... 800 CSN or CSO.
B.................................. 2,100 CSN or CSO.............. 4,400 CSN or CSO.............. 2,800 CSN or CSO............. 2,000 CSN or CSO............. 1,200 CSN or CSO.
C.................................. 2,100 CSO..................... 4,400 CSO..................... 2,800 CSO.................... 2,000 CSO.................... 1,300 CSO.
D.................................. 2,600 CSN..................... 4,400 CSN..................... 3,000 CSN.................... 2,200 CSN.................... 2,000 CSN.
E.................................. 750 CSN or CSO................ 750 CSN or CSO................ 750 CSN or CSO............... 750 CSN or CSO............... 750 CSN or CSO.
F.................................. 800 CST....................... 800 CST....................... 800 CST...................... 800 CST...................... 800 CST.
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
(2) The single Configuration A, B, C, or E engine per airplane
that exceeds the HPC CSN or CSO limits listed in Table 3 of this AD,
must be limited to 2,600 HPC CSN or CSO for Configuration A, B, or C
engines, or 1,300 HPC CSN or CSC to Configuration E, whichever is
later, for Configuration E engines.
[[Page 56147]]
(3) Remove from service or perform on-wing Testing-21 in
accordance with paragraph (i)(3) of this AD for Configuration D
engines, before accumulating 2,600 CSN.
(4) Remove from service or perform on-wing Testing-21 in
accordance with paragraph (i)(3) of this AD for Configuration F
engines, before accumulating 800 CST.
(5) Prior to return to service, Configuration A, B, C, D, and F
engines must meet the requirements of paragraph (i) of this AD.
Engines Installed on Airbus A300 and A310 Airplanes
(f) For Airbus operators that began operation of their A300
fleet after the effective date of this AD, use paragraphs (f)(7)
through (f)(9) of this AD to determine which Airbus A300 PW4158
engine category 1 or 3 limits of the following Table 4 of this AD
apply to your engine fleet. For Airbus operators that have been in
operation before the effective date of this AD, use your PW4158
engine category classification previously determined for your fleet
and continue to apply the A300 PW4158 Category limits in Table 4 of
this AD, to your fleet.
Table 4.--Engine Limits for Airbus Airplanes
----------------------------------------------------------------------------------------------------------------
A300 PW4158 Category
Configuration designator 1, and A310 PW4156 and A300 PW4158 Category A300 PW4158 Category 3
PW4156A 2, and A310 PW4152
----------------------------------------------------------------------------------------------------------------
A.................................. 900 CSN or CSO........ 1,850 CSN or CSO...... 500 CSN or CSO.
B.................................. 2,200 CSN or CSO...... 4,400 CSN or CSO...... 1,600 CSN or CSO.
C.................................. 2,200 CSO............. 4,400 CSO............. 1,600 CSO.
D.................................. 4,400 CSN............. 4,400 CSN............. 4,400 CSN.
E.................................. Not Applicable........ Not Applicable........ Not Applicable.
F.................................. 800 CST............... 800 CST............... 800 CST.
----------------------------------------------------------------------------------------------------------------
(1) Determine the number of Group 3 Takeoff surges experienced
by engines in your fleet before April 13, 2001. Count surge events
for engines that had an HPC overhaul and incorporated either SB
PW4ENG 72-484 or SB PW4ENG 72-575 at the time of overhaul. Do not
count surge events for engines that did not have the HPC overhauled
(i.e. 1st run engine) or had the HPC overhauled but did not
incorporate either SB PW4ENG 72-484 or SB PW4ENG 72-575. See
paragraph (s)(5) of this AD for a definition of a Group 3 Takeoff
surge.
(2) Determine the number of cumulative HPC CSO accrued by
engines in your fleet before April 13, 2001. Count HPC CSO for
engines that had an HPC overhaul and incorporated either SB PW4ENG
72-484 or SB PW4ENG 72-575 at the time of overhaul. Do not count HPC
CSO accrued on your engines while operating outside your fleet.
(3) Calculate the surge rate by dividing the number of Group 3
Takeoff surges determined in paragraph (f)(1) of this AD, by the
number of cumulative HPC CSO determined in paragraph (f)(2) of this
AD, and then multiply by 1,000.
(4) If the surge rate calculated in paragraph (f)(3) of this AD
is less than 0.005, go to paragraph (f)(5) of this AD. If the surge
rate calculated in paragraph (f)(3) of this AD is greater than or
equal to 0.005, go to paragraph (f)(6) of this AD.
(5) If the cumulative HPC CSO determined in paragraph (f)(2) of
this AD is greater than or equal to 200,000 cycles, use A300 PW4158
Category 2 limits of Table 4 of this AD. If less than 200,000
cycles, go to paragraph (f)(7) of this AD.
(6) If the surge rate calculated in paragraph (f)(3) of this AD
is greater than 0.035, use A300 PW4158 Category 3 limits of Table 4
of this AD. If less than or equal to 0.035, go to paragraph (f)(7)
of this AD.
(7) Determine the percent of takeoffs with greater than a 1.45
Takeoff engine pressure ratio (EPR) data for engines operating in
your fleet. Count takeoffs from a random sample of at least 700
airplane takeoffs that have occurred over at least a 3-month time
period, for a period beginning no earlier than 23 months prior to
the effective date of this AD. See paragraph (s)(6) of this AD for
definition of Takeoff EPR data.
(8) If there is insufficient data to satisfy the criteria of
paragraph (f)(7) of this AD, use A300 PW4158 Category 3 limits of
Table 4 of this AD.
(9) If the percentage of takeoffs with greater than a 1.45
Takeoff EPR data determined in paragraph (f)(7) of this AD is
greater than 31%, use A300 PW4158 Category 3 limits listed in Table
4 of this AD. If the percentage of takeoffs with greater than a 1.45
Takeoff EPR data determined in paragraph (f)(7) of this AD is less
than or equal to 31%, use A300 PW 4158 Category 1 limits listed in
Table 4 of this AD.
(g) For engines installed on Airbus A300 or A310 airplanes,
except as provided in paragraph (c) of this AD, before further
flight, limit the number of engines that exceed the CSN, CSO, or CST
limits listed in Table 4 of this AD, to no more than one engine per
airplane. Thereafter, ensure that no more than one engine per
airplane exceeds the HPC CSN, CSO, or CST limits listed in Table 4
of this AD. See paragraph (i) of this AD for return to service
requirements.
(h) For Airbus A300 PW4158 engine operators, except those
operators whose engine fleets are determined to be Category 3
classification based on surge rate in accordance with paragraph
(f)(6) of this AD, re-evaluate your fleet category within 6 months
from the last evaluation, and thereafter, at intervals not to exceed
6 months, using the following criteria:
(1) For operators whose engine fleets are initially classified
as Category 1 or 3 in accordance with paragraph (f) of this AD,
determine the percent of takeoffs with greater than a 1.45 Takeoff
EPR data for engines operating in your fleet. Count takeoffs from a
sample of at least 200 takeoffs that occurred over the most recent
six month time period since the last categorization was determined,
or the total number of takeoffs accumulated over 6 months if less
than 200 takeoffs. See paragraph (s)(6) of this AD for definition of
takeoff EPR data.
(i) If there is insufficient data to satisfy the criteria of
paragraph (h)(1) of this AD, use A300 PW4158 Category 3 limits
listed in Table 4 of this AD.
(ii) If the percentage of takeoffs with greater than a 1.45
Takeoff EPR data determined in paragraph (h)(1) of this AD is
greater than 31%, use A300 PW4158 Category 3 limits listed in Table
4 of this AD.
(iii) If the percentage of takeoffs with greater than a 1.45
Takeoff EPR data determined in paragraph (h)(1) of this AD is less
than or equal to 31%, use A300 PW4158 Category 1 limits listed in
Table 4 of this AD.
(2) For operators whose engine fleets are initially classified
as Category 2 in accordance with paragraph (f) of this AD, determine
the percent of takeoffs with greater than a 1.45 Takeoff EPR data
for engines operating in your fleet. Count takeoffs from a sample of
at least 200 takeoffs that occurred over the most recent six month
time period since the last categorization was determined, or the
total number of takeoffs accumulated over 6 months if less than 200
takeoffs. See paragraph (s)(6) of this AD for definition of takeoff
EPR data.
(i) If there is insufficient data to satisfy the criteria of
paragraph (h)(2) of this AD, use A300 PW4158 Category 3 limits
listed in Table 4 of this AD.
(ii) If the percentage of takeoffs with greater than a 1.45
Takeoff EPR data determined in paragraph (h)(2) of this AD is
greater than 37%, use A300 PW4158 Category 3 limits listed in Table
4 of this AD.
(iii) If the percentage of takeoffs with greater than a 1.45
Takeoff EPR data determined in paragraph (h)(2) of this AD is
greater than or equal to 21% and less than or equal to 37%, use A300
PW4158 Category 1 limits listed in Table 4 of this AD.
(iv) If the percentage of takeoffs with greater than a 1.45
Takeoff EPR data determined in paragraph (h)(2) of this AD is less
than 21%, use A300 PW4158 Category 2 limits listed in Table 4 of
this AD.
[[Page 56148]]
Return to Service Requirements
(i) Engines removed from service in accordance with paragraph
(c), (d), (e), or (g) of this AD may be returned to service under
the following conditions:
(1) After passing a cool-engine fuel spike stability test
(Testing-21) that has been done in accordance with PW4000 Engine
Manual (EM) 50A605, 71-00-00, Testing-21, dated June 15, 2003; or
PW4000 EM 50A443, 71-00-00, Testing-21, dated March 15, 2002; or
PW4000 EM 50A822, 71-00-00, Testing-21, dated March 15, 2002; except
for engines configured with Configuration E; or engines that have
experienced a Group 3 takeoff surge; or
(2) Engines tested before the effective date of this AD, in
accordance with PW4000 EM 50A605, 71-00-00, Testing-21, dated March
15, 2002; or PW4000 EM 50A443, 71-00-00, Testing-21, dated November
14, 2001; or PW4000 EM 50A443, Temporary Revision No. 71-0026, dated
November 14, 2001; or PW4000 EM 50A605, Temporary Revision No. 71-
0035, dated November 14, 2001; or PW4000 EM 50A822, 71-00-00,
Testing-21, dated November 14, 2001; or PW4000 EM 50A822, Temporary
Revision No. 71-0018, dated November 14, 2001; or PW Internal
Engineering Notice (IEN) 96KC973D, dated October 12, 2001, meet the
requirements of Testing-21; or
(3) For PW4056 engines installed on Boeing 747 airplanes, after
successfully completing on-wing Testing-21 in accordance with Major
IEN 02KCW13E, dated November 21, 2002; or if done prior to the
approval of Major IEN 02KCW13E, dated November 21, 2002; in
accordance with Minor IENs 02KCW13, dated October 14, 2002;
02KCW13A, dated October 14, 2002; 02KCW13C, dated July 25, 2002; or
02KCW13D, July 29, 2002; except for engines configured with
Configuration E, or engines that have experienced a Group 3 takeoff
surge; or
(4) For PW4460 and PW4462 engines installed on McDonnell Douglas
MD-11 airplanes, after successfully completing on-wing Testing-21,
in accordance with Major IEN 02KCW13H, dated December 9, 2002; or if
done prior to the approval of Major IEN 02KCW13H, dated December 9,
2002, in accordance with Minor IEN 02KCW13F, dated October 14, 2002;
except for engines configured with Configuration E, or engines that
have experienced a Group 3 takeoff surge; or
(5) An engine that is either below or exceeds the limits of
Table 3 or Table 4 of this AD may be removed and installed on
another airplane without Testing-21, as long as the requirements of
paragraph (c), (d), (e), or (g) of this AD are met at the time of
engine installation.
(6) An engine that has incorporated the RCC rear HPC in
accordance with:
(i) PW SB PW4ENG 72-755, Revision 3, dated September 16, 2003,
for engines installed in Boeing airplanes, or
(ii) PW SB PW4ENG 72-756, Revision 1, dated September 15, 2003,
or PW SB PW4ENG 72-759, Revision 1, dated September 16, 2003, for
engines installed in Airbus airplanes, or
(iii) PW SB PW4ENG 72-757, Revision 1, dated September 15, 2003,
for engines installed in McDonnell Douglas MD-11 airplanes; or
(iv) RCC rear HPCs that were incorporated before the effective
date this AD are allowed credit, in accordance with paragraph (t) of
this AD.
(v) Completing the SBs referenced in paragraphs (i)(6)(i)
through (i)(6)(iii) of this AD changes the engine configuration to
Configuration I.
Phase 0 or Phase 1, FB2T or FB2B Fan Blade Configurations
(j) For Configuration A, B, C, D, E, F, G, and H engines with
Phase 0 or Phase 1, FB2T or FB2B fan blade configurations complying
with the requirements of AD 2001-09-05, (66 FR 22908, May 5, 2001);
AD 2001-09-10, (66 FR 21853, May 2, 2001); or AD 2001-01-10, (66 FR
6449, January 22, 2001); do the following:
(1) Operators complying with the ADs listed in paragraph (j) of
this AD using the weight restriction compliance method, must perform
Testing-21 in accordance with paragraph (i) of this AD whenever any
quantity of fan blades are replaced with new fan blades, overhauled
fan blades, or with fan blades having the leading edges recontoured
after the effective date of this AD, if during the shop visit the
HPC is not overhauled and separation of a major engine flange,
located between ``A'' flange and ``T'' flange, does not occur.
(2) If an operator changes from the weight restriction
compliance method to the fan blade leading edge recontouring method
after the effective date of this AD, Testing-21 in accordance with
paragraph (i) of this AD is required each time fan blade leading
edge recontouring is done, if the fan blades accumulate more than
450 cycles since new or since fan blade overhaul, or since the last
time the fan blade leading edges were recontoured.
Minimum Build Standard
(k) For engines to be installed on Boeing airplanes that are
inducted into the shop after July 7, 2003; for engines to be
installed on Airbus airplanes that are inducted into the shop after
the effective date of this AD; and for engines to be installed on
McDonnell Douglas MD-11 airplanes that are inducted into the shop 30
days after the effective date of this AD:
(1) Any Segmented Case Configuration (SCC) HPC module that is
disassembled to a level that fully separates the HPC rear case
assembly at H flange from the HPC module may not be returned to
service unless the RCC rear HPC is incorporated in accordance with
paragraphs (i)(6)(i) through (i)(6)(iii) of this AD.
(2) Any engine with a SCC HPC module that is not disassembled in
accordance with paragraph (k)(1) of this AD, must meet the following
minimum build standard:
(i) Do not install an engine with SCC HPC and HPT modules where
the CSO of the HPC is 1,500 cycles or more than the CSN or CSO of
the HPT.
(ii) Any engine that undergoes separation of the SCC HPC and HPT
modules must not be installed on an airplane unless it meets the
build standard defined by PW SB PW4ENG 72-514. Engines that
incorporate the Phase 3 configuration meet the build standard
defined by PW SB PW4ENG 72-514.
Stability Testing Requirements
(l) For engines to be installed on Boeing, Airbus, or McDonnell
Douglas airplanes, after the effective date of this AD, Testing-21
must be performed in accordance with paragraph (i) of this AD,
before an engine can be returned to service after having undergone
maintenance in the shop, except under any of the following
conditions:
(1) Engine HPC has incorporated the RCC rear HPC in accordance
with paragraphs (i)(6)(i) through (i)(6)(iii) of this AD.
(2) Engine maintenance intended to maintain the airworthiness of
the engine between planned shop visits, that requires separation of
a major engine flange located between ``A'' flange and ``T'' flange,
that results in the engine being reassembled with all gas path-
related components remaining in the as-removed condition; or
(3) Engines that successfully passed Testing-21 with zero CST,
and are split at Flange E for transportation reasons as specified in
the applicable Storage/Transport section of the applicable EM.
Thrust Rating Changes, Installation Changes, and Engine Transfers for
Non-Configuration I Engines
(m) When a thrust rating change has been made by using the
Electronic Engine Control (EEC) programming plug, or an installation
change has been made during an HPC overhaul period, use the lowest
cyclic limit of Table 3 or Table 4 of this AD, associated with any
engine thrust rating change or with any installation change made
during this period. See paragraph (s)(2) for definition of HPC
overhaul period.
(n) When a PW4158 engine is transferred to another PW4158 engine
operator whose engine fleet has a different category, use the lowest
cyclic limit in Table 4 of this AD that was used or will be used
during the affected HPC overhaul period.
(o) When a PW4158 engine operator whose engine fleet changes
category in accordance with paragraph (h) of this AD, use the lowest
cyclic limits in Table 4 of this AD that were used or will be used
during the affected HPC overhaul period.
(p) Engines with an HPC having zero CSN or CSO at the time of
thrust rating change, or installation change, or engine transfer
between PW4158 engine operators, or subsequent change in operator
engine fleet category in accordance with paragraph (h) of this AD in
the direction of lower to higher Table 4 limits of this AD, are
exempt from the lowest cyclic limit requirement in paragraphs (m),
(n), and (o) of this AD.
Engines That Surge
(q) For engines that experience a surge, and after
troubleshooting procedures are completed for airplane-level surge
during forward or reverse thrust, do the following:
(1) For engines that experience a Group 3 takeoff surge, do the
following:
(i) Remove the engine from service before further flight and
[[Page 56149]]
(ii) Incorporate the RCC rear HPC in accordance with paragraphs
(i)(6)(i) through (i)(6)(iii) of this AD.
(2) For any engine that experiences a forward or reverse thrust
surge at EPR's greater than 1.25 that is not a Group 3 takeoff
surge, do the following:
(i) For Configuration A, B, C, D, F, G, and H engines, remove
engine from service within 25 CIS or before further flight if
airplane-level troubleshooting procedures require immediate engine
removal, and perform Testing-21 in accordance with paragraph (i) of
this AD, as applicable.
(ii) For Configuration E engines, remove engine from service
within 25 CIS or before further flight if airplane-level
troubleshooting procedures require immediate engine removal.
(3) Paragraphs (q)(1) and (q)(2) of this AD are not applicable
to engines that incorporate the RCC rear HPC in accordance with
paragraphs (i)(6)(i) through (i)(6)(iii) of this AD.
Terminating Action for Boeing, Airbus, and McDonnell Douglas MD-11
Airplanes
(r) For Boeing, Airbus, and McDonnell Douglas operators with
PW4000 engines installed on Boeing 747, 767, Airbus A300, A310, or
McDonnell Douglas MD-11 airplanes, modify the engine HPC assembly by
incorporating the RCC rear HPC in accordance with (i)(6)(i) through
(i)(6)(iii) of this AD, as follows:
(1) For engines installed on Boeing 767 airplanes, manage the
engine configuration installed on the airplanes in your fleet as
follows:
(i) By May 31, 2006 and thereafter, ensure that at least one
Configuration I engine is installed on the airplane.
(ii) After May 31, 2006, the non-Configuration I engine (SCC HPC
module) installed on the airplane must have incorporated the Haynes
material in the HPC inner case rear hook during the original engine
build or during an HPC overhaul in accordance with PW4ENG 72-714,
dated June 27, 2000; or Revision 1, dated November 8, 2001; or
Revision 2, dated February 28, 2003; or SB PW4ENG 72-749, dated June
17, 2002; or Revision 1, dated January 8, 2003; or Chromalloy
Florida Repair procedure 00CFL-039-0, dated December 27, 2000.
(2) For engines installed on Boeing 747 airplanes, manage the
engine configuration installed on the airplanes in your fleet as
follows:
(i) By January 31, 2007 and thereafter, ensure that no more than
one non-Configuration I engine is installed on the airplane.
(ii) After January 31, 2007, the non-Configuration I engine (SCC
HPC module) installed on the airplane must have incorporated the
Haynes-material in the HPC inner case rear hook during the original
build or during an HPC overhaul in accordance with SB PW4ENG 72-714,
dated June 27, 2000; or Revision 1, dated November 8, 2001; or
Revision 2, dated February 28, 2003; or SB PW4ENG 72-749, dated June
17, 2002; or Revision 1, dated January 8, 2003; or Chromalloy
Florida Repair procedure 00CFL-039-0, dated December 27, 2000.
(3) For engines installed on Airbus A300, A310, or McDonnell
Douglas MD-11 airplanes, manage the engine configuration installed
on the airplanes in your fleet as follows:
(i) By August 31, 2006 and thereafter, ensure that at least one
Configuration I engine is installed on the Airbus A300 or A310
airplane, and ensure that no more than one non-Configuration I
engine is installed on the McDonnell Douglas MD-11 airplane.
(ii) After August 31, 2006, the non-Configuration I engine
installed on the airplane must have incorporated the Haynes-material
in the HPC inner case rear hook during the original build or during
an HPC overhaul in accordance with SB PW4ENG 72-714, dated June 27,
2000; or Revision 1, dated November 8, 2001; or Revision 2, dated
February 28, 2003; or SB PW4ENG 72-749, dated June 17, 2002; or
Revision 1, dated January 8, 2003; or Chromalloy Florida Repair
procedure 00CFL-039-0, dated December 27, 2000.
(4) Prior to June 30, 2009, or whenever the HPC module is
disassembled to a level that fully separates the HPC rear case
assembly at H flange from the HPC module, whichever occurs first,
incorporate the RCC rear HPC in accordance with paragraphs (i)(6)(i)
through (i)(6)(iii) of this AD. Engines incorporating the RCC rear
HPC are Configuration I engines. See paragraph (s)(7) of this AD for
definition of HPC rear case assembly.
(5) Incorporation of the RCC rear HPC constitutes terminating
action to the Testing-21 requirements as specified in paragraph (l)
of this AD, and engine stagger and or hard time limit requirements
as specified in paragraphs (c), (d), (e) and (g) of this AD for
engines installed on Boeing, Airbus, and McDonnell Douglas
airplanes.
Definitions
(s) For the purposes of this AD, the following definitions
apply:
(1) An HPC overhaul is defined as restoration of the HPC stages
5 through 15 blade tip clearances to the limits specified in the
applicable fits and clearances section of the engine manual.
(2) An HPC overhaul period is defined as the time period between
HPC overhauls.
(3) An HPT overhaul is defined as restoration of the HPT stage 1
and 2 blade tip clearances to the limits specified in the applicable
fits and clearances section of the engine manual.
(4) A Phase 3 engine is identified by a (-3) suffix after the
engine model number on the data plate if incorporated at original
manufacture, or a ``CN'' suffix after the engine serial number if
the engine was converted using PW SBs PW4ENG 72-490, PW4ENG 72-504,
or PW4ENG 72-572 after original manufacture.
(5) A Group 3 takeoff surge is defined as the occurrence of any
of the following engine symptoms that usually occur in combination
during an attempted airplane takeoff operation (either at reduced,
derated or full rated takeoff power setting) after takeoff power
set, which can be attributed to no specific and correctable fault
condition after completing airplane-level surge during forward
thrust troubleshooting procedures:
(i) Engine noises, including rumblings and loud ``bang(s).''
(ii) Unstable engine parameters (EPR, N1, N2, and fuel flow) at
a fixed thrust setting.
(iii) Exhaust gas temperature (EGT) increase.
(iv) Flames from the inlet, the exhaust, or both.
(6) Takeoff EPR data is defined as Maximum Takeoff EPR if
takeoff with Takeoff-Go-Around (TOGA) is selected, or Flex Takeoff
EPR if takeoff with Flex Takeoff (FLXTO) is selected. Maximum
Takeoff EPR or Flex Takeoff EPR may be recorded using any of the
following methods:
(i) Manually recorded by the flight crew read from the Takeoff
EPR power management table during flight preparation (see Aircraft
Flight Manual (AFM) chapter 5.02.00 and 6.02.01, or Flight Crew
Operation Manual (FCOM) chapter 2.09.20) and then adjusted by adding
0.010 to the EPR value recorded; or
(ii) Automatically recorded during Takeoff at 0.18 Mach Number
(Mn) (between 0.15 and 0.20 Mn is acceptable) using an aircraft
automatic data recording system and then adjusted by subtracting
0.010 from the EPR value recorded; or
(iii) Automatically recorded during takeoff at maximum EGT,
which typically occurs at 0.25-0.30 Mn, using an aircraft automatic
data recording system.
(7) HPC rear case assembly is defined as the HPC rear case with
heat shields and other minor detail parts installed within the HPC
rear case, but not including the HPC rear segmented stators.
Credit for Incorporating the RCC Rear HPC Before the Effective Date of
This AD
(t) Engines that have incorporated the RCC rear HPC before the
effective date of this AD, in accordance with the following, comply
with the RCC rear HPC incorporation requirements of this AD:
(1) PW SB PW4ENG 72-755, Revision 3, dated September 16, 2003,
or with PW SB PW4ENG 72-755, Revision 2, dated May 23, 2003 for
engines installed in Boeing airplanes; or
(2) PW SB PW4ENG 72-756, Revision 1, dated September 15, 2003,
or PW SB PW4ENG 72-756, dated July 7, 2003, or PW SB PW4ENG 72-759,
Revision 1, dated September 16, 2003, or PW SB PW4ENG 72-759, dated
July 7, 2003, for engines installed in Airbus airplanes, or
(3) PW SB PW4ENG 72-757, Revision 1, dated September 15, 2003,
for engines installed in McDonnell Douglas airplanes.
Alternative Methods of Compliance
(u) An alternative method of compliance or adjustment of the
compliance time that provides an acceptable level of safety may be
used if approved by the Manager, Engine Certification Office (ECO).
Operators must submit their request through an appropriate FAA
Principal Maintenance Inspector, who may add comments and then send
it to the Manager, ECO.
Note 2: Information concerning the existence of approved
alternative methods of compliance with this AD, if any, may be
obtained from the ECO.
[[Page 56150]]
Special Flight Permits
(v) Special flight permits may be issued in accordance with
Sec. Sec. 21.197 and 21.199 of the Federal Aviation Regulations (14
CFR 21.197 and 21.199) to operate the airplane to a location where
the requirements of this AD can be done.
Testing-21 Reports
(w) Within 60 days of test date, report the results of the cool-
engine fuel spike stability assessment tests (Testing-21) and on-
wing Testing-21 to the ANE-142 Branch Manager, Engine Certification
Office, 12 New England Executive Park, Burlington, MA 01803-5299, or
by electronic mail to [email protected]. Reporting
requirements have been approved by the Office of Management and
Budget and assigned OMB control number 2120-0056. Be sure to include
the following information:
(1) Engine serial number.
(2) Engine configuration designation per Table 1 of this AD.
(3) Date of the cool-engine fuel spike stability test or on-wing
Testing-21, as applicable.
(4) HPC Serial Number, and HPC time and cycles-since-new and
since-compressor-overhaul at the time of the test.
(5) Results of the test (Pass or Fail).
Documents That Have Been Incorporated By Reference
(x) The actions must be done in accordance with the following
Pratt and Whitney (PW) service bulletins (SBs), Internal Engineering
Notice (IEN), Temporary Revisions, (TR's), engine manual (EM)
sections, and Chromalloy Florida Repair Procedure:
----------------------------------------------------------------------------------------------------------------
Document No. Pages Revision Date
----------------------------------------------------------------------------------------------------------------
PW SB PW4ENG 72-714.................. All................... Original............. June 27, 2000.
Total pages: 12..................
PW SB PW4ENG 72-714.................. 1-2................... 1.................... November 8, 2001.
3..................... Original............. June 27, 2000.
4..................... 1.................... November 8, 2001.
5-12.................. Original............. June 27, 2000.
Total pages: 12..................
PW SB PW4ENG 72-714.................. All................... 2.................... February 28, 2003.
Total pages: 14..................
PW SB PW4ENG 72-749.................. All................... Original............. June 17, 2002.
Total pages: 14..................
PW SB PW4ENG 72-749.................. 1..................... 1.................... January 8, 2003.
2-4................... Original............. June 17, 2002.
5-7................... 1.................... January 8, 2003.
8..................... Original............. June 17, 2002.
9-10.................. 1.................... January 8, 2003.
11.................... Original............. June 17, 2002.
12-14................. 1.................... January 8, 2003.
Total pages: 14..................
PW SB PW4ENG 72-755.................. 1..................... 2.................... May 23, 2003.
2-37.................. 1.................... April 8, 2003.
38-39................. 2.................... May 23, 2003.
40-54................. 1.................... April 8, 2003.
55.................... 2.................... May 23, 2003.
56-152................ 1.................... April 8, 2003.
153................... 2.................... May 23, 2003.
154-166............... 1.................... April 8, 2003.
167-171............... 2.................... May 23, 2003.
172-179............... 1.................... April 8, 2003.
180-183............... 2.................... May 23, 2003.
184-195............... 1.................... April 8, 2003.
196................... 2.................... May 23, 2003.
197-233............... 1.................... April 8, 2003.
234................... 2.................... May 23, 2003.
235-287............... 1.................... April 8, 2003.
Total pages: 287.................
PW SB PW4ENG 72-755.................. 1..................... 3.................... September 16, 2003.
2..................... 1.................... April 8, 2003.
3-294................. 3.................... September 16, 2003.
Total pages: 294.................
PW SB PW4ENG 72-756.................. All................... Original............. July 7, 2003.
Total pages: 283.................
PW SB PW4ENG 72-756.................. 1..................... 1.................... September 15, 2003.
2-4................... Original............. July 7, 2003.
5-6................... 1.................... September 15, 2003.
7-13.................. Original............. July 7, 2003.
14.................... 1.................... September 15, 2003.
15-48................. Original............. July 7, 2003.
49.................... 1.................... September 15, 2003.
50-51................. Original............. July 7, 2003.
52-64................. 1.................... September 15, 2003.
65-109................ Original............. July 7, 2003.
110................... 1.................... September 15, 2003.
[[Page 56151]]
111-123............... Original............. July 7, 2003.
124................... 1.................... September 15, 2003.
125-165............... Original............. July 7, 2003.
166................... 1.................... September 15, 2003.
167-172............... Original............. July 7, 2003.
173................... 1.................... September 15, 2003.
174-189............... Original............. July 7, 2003.
190-192............... 1.................... September 15, 2003.
193................... Original............. July 7, 2003.
194-196............... 1.................... September 15, 2003.
197-204............... Original............. July 7, 2003.
205-206............... 1.................... September 15, 2003.
207-224............... Original............. July 7, 2003.
225................... 1.................... September 15, 2003.
226-241............... Original............. July 7, 2003.
242-243............... 1.................... September 15, 2003.
244................... Original............. July 7, 2003.
245................... 1.................... September 15, 2003.
246-247............... Original............. July 7, 2003.
248................... 1.................... September 15, 2003.
249-255............... Original............. July 7, 2003.
256-258............... 1.................... September 15, 2003.
259-281............... Original............. July 7, 2003.
282-283............... 1.................... September 15, 2003.
Total pages: 283.................
PW SB PW4ENG 72-757.................. 1..................... 1.................... September 15, 2003.
2-3................... Original............. August 15, 2003.
4..................... 1.................... September 15, 2003.
5-34.................. Original............. August 15, 2003.
35.................... 1.................... September 15, 2003.
...................... ..................... ..........................
36-39................. Original............. August 15, 2003.
40-57................. 1.................... September 15, 2003.
58-105................ Original............. August 15, 2003.
106................... 1.................... September 15, 2003.
107-147............... Original............. August 15, 2003.
148................... 1.................... September 15, 2003.
149-154............... Original............. August 15, 2003.
155-156............... 1.................... September 15, 2003.
157-167............... Original............. August 15, 2003.
168................... 1.................... September 15, 2003.
169-195............... Original............. August 15, 2003.
196................... 1.................... September 15, 2003.
197-218............... Original............. August 15, 2003.
219-220............... 1.................... September 15, 2003.
221-237............... Original............. August 15, 2003.
Total pages: 237.................
PW SB PW4ENG 72-759.................. All................... Original............. July 7, 2003.
Total pages: 228.................
PW SB PW4ENG 72-759.................. 1..................... 1.................... September 16, 2003.
2-4................... Original............. July 7, 2003.
5-12.................. 1.................... September 16, 2003.
13-99................. Original............. July 7, 2003.
100................... 1.................... September 16, 2003.
101-134............... Original............. July 7, 2003.
135................... 1.................... September 16, 2003.
136-143............... Original............. July 7, 2003.
144-146............... 1.................... September 16, 2003.
147-174............... Original............. July 7, 2003.
175................... 1.................... September 16, 2003.
176-203............... Original............. July 7, 2003.
204................... 1.................... September 16, 2003.
205-224............... Original............. July 7, 2003.
225-226............... 1.................... September 16, 2003.
227................... Original............. July 7, 2003.
Total pages: 227.................
PW IEN 02KCW13E...................... All................... Original............. November 21, 2002.
Total pages: 20..................
PW IEN 02KCW13H...................... All................... Original............. December 9, 2002.
Total pages: 21..................
PW IEN 96KC973D...................... All................... Original............. October 12, 2001.
Total pages: 19..................
PW TR 71-0018........................ All................... Original............. November 14, 2001.
[[Page 56152]]
Total pages: 24..................
PW TR 71-0026........................ All................... Original............. November 14, 2001.
Total pages: 24..................
PW TR 71-0035........................ All................... Original............. November 14, 2001.
Total pages: 24..................
PW4000 EM 50A443, 71-00-00, TESTING- All................... Original............. March 15, 2002.
21.
Total pages: 20..................
PW4000 EM 50A605, 71-00-00, TESTING- All................... Original............. March 15, 2002.
21.
Total pages: 20..................
PW4000 EM 50A605, 71-00-00,..........
TESTING-21........................... 1-7................... Original............. March 15, 2002.
8-25.................. N/A.................. June 15, 2003.
Total pages: 25..................
PW4000 EM 50A822, 71-00-00, TESTING- All................... Original............. March 15, 2002.
21.
Total pages: 20..................
Chromalloy Florida Repair Procedure,
00 CFL-039-0:
Summary.......................... 1-3................... Original............. December 27, 2000.
Insp/chk-01...................... 801................... Original............. December 27, 2000.
Repair-01........................ 901-903............... Original............. December 27, 2000.
Total pages: 7...............
----------------------------------------------------------------------------------------------------------------
The incorporation by reference of PW SB PW4ENG 72-714, Revision 1,
dated November 8, 2001, PW IEN 96KC973D, dated October 12, 2001; PW
TR 71-0018, PW TR 71-0026, and PW TR 71-0035, all dated November 14,
2001; was approved by the Director of the Federal Register as of
January 17, 2002 (67 FR 1, January 2, 2002). The incorporation by
reference of PW SB PW4ENG 72-749, dated June 17, 2002; PW4000 EM
50A443, Section 71-00-00, Testing-21, dated March 15, 2002; PW4000
EM 50A822, Section 71-00-00, Testing-21, dated March 15, 2002;
PW4000 EM 50A605, Section 71-00-00, Testing-21, dated March 15,
2002; and Chromalloy Florida Repair Procedure, 00 CFL-039-0, dated
December 27, 2000; was approved by the Director of the Federal
Register as of November 12, 2002 (67 FR 65484, October 25, 2002).
The incorporation by reference of PW SB PW4ENG 72-714, Revision 2,
dated February 28, 2003; PW SB PW4ENG 72-755, Revision 2, dated May
23, 2003; PW SB PW4ENG 72-749, Revision 1, dated January 8, 2003;
and PW EM 50A605, Section 71-00-00, Testing-21, dated June 15, 2003,
was approved by the Director of the Federal Register as of July 7,
2003 (68 FR 33844; June 6, 2003). The Director of the Federal
Register approves the incorporation by reference of PW SB PW4ENG 72-
714, dated June 27, 2000; PW SB PW4ENG 72-755, Revision 3, dated
September 16, 2003; PW SB PW4ENG 72-756, dated July 7, 2003; PW SB
PW4ENG 72-756, Revision 1, dated September 15, 2003; PW SB PW4ENG
72-757, Revision 1, dated September 15, 2003; PW SB PW4ENG 72-759,
dated July 7, 2003; PW SB PW4ENG 72-759, Revision 1, dated September
16, 2003; PW IEN 02KCW13E, dated November 21, 2002; and PW IEN
02KCW13H, dated December 9, 2002, in accordance with 5 U.S.C. 552(a)
and 1 CFR part 51. PW document copies may be obtained from Pratt and
Whitney, 400 Main St., East Hartford, CT 06108; telephone (860) 565-
7700; fax (860) 565-1605. Chromalloy Florida document copies may be
obtained from Chromalloy Florida, 630 Anchors St., NW., Walton
Beach, FL 32548; telephone (850) 244-7684; fax (850) 244-6322.
Copies may be inspected at the FAA, New England Region, Office of
the Regional Counsel, 12 New England Executive Park, Burlington, MA;
or at the Office of the Federal Register, 800 North Capitol Street,
NW, suite 700, Washington, DC.
Effective Date
(y) This amendment becomes effective on October 30, 2003.
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[Federal Register Volume 68, Number 189 (Tuesday, September 30, 2003)]
[Rules and Regulations]
[Pages 56143-56152]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 03-24486]
=======================================================================
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. 2000-NE-47-AD; Amendment 39-13318; AD 2003-19-15]
RIN 2120-AA64
Airworthiness Directives; Pratt & Whitney PW4000 Series Turbofan
Engines
AGENCY: Federal Aviation Administration, DOT.
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: This amendment supersedes an existing airworthiness directive
(AD), that is applicable to Pratt & Whitney (PW) models PW4050, PW4052,
PW4056, PW4060, PW4060A, PW4060C, PW4062, PW4152, PW4156, PW4156A,
PW4158, PW4160, PW4460, PW4462, and PW4650 turbofan engines. That AD
currently requires interim actions to address engine takeoff power loss
events until the high-pressure-compressor (HPC) case is redesigned and
available for incorporation on the PW4000 engines. That amendment also
requires terminating actions for engines installed in the Boeing fleet
by incorporating a new Ring Case Configuration (RCC) rear HPC. This
amendment requires the same interim and terminating action requirements
as that AD, and in addition, expands the terminating action
requirements to engines installed on Airbus and McDonnell Douglas
fleets. This amendment is prompted by the certification of an RCC rear
HPC for PW4000 series turbofan engines installed in the Airbus fleet
and McDonnell Douglas fleet. The actions specified by this AD are
intended to prevent engine takeoff power losses due to HPC surge.
DATES: Effective October 30, 2003. The incorporation by reference of
certain publications listed in the regulations is approved by the
Director of the Federal Register as of October 30, 2003. The
incorporation by reference of certain other publications as listed in
the regulations was approved previously by the Director of the Federal
Register as of January 17, 2002 (67 FR 1, January 2, 2002), November
12, 2002 (67 FR 65484, October 25, 2002), and July 7, 2003 (68 FR
43033, June 6, 2003).
ADDRESSES: The service information referenced in this AD may be
obtained from Pratt & Whitney, 400 Main St., East Hartford, CT 06108,
telephone (860) 565-7700; fax (860) 565-1605. This information may be
examined, by appointment, at the Federal Aviation Administration (FAA),
New England Region, Office of the Regional Counsel, 12 New England
Executive Park, Burlington, MA; or at the Office of the Federal
Register, 800 North Capitol Street, NW., suite 700, Washington, DC.
FOR FURTHER INFORMATION CONTACT: Diane Cook, Aerospace Engineer, Engine
Certification Office, FAA, Engine and Propeller Directorate, 12 New
England Executive Park, Burlington, MA 01803-5299; telephone (781) 238-
7133; fax (781) 238-7199.
SUPPLEMENTARY INFORMATION: A proposal to amend part 39 of the Federal
Aviation Regulations (14 CFR part 39) by superseding AD 2003-11-18,
Amendment 39-13177 (68 FR 33844, June 7, 2003), which is applicable to
PW model PW4050, PW4052, PW4056, PW4060, PW4060A, PW4060C, PW4062,
PW4152, PW4156, PW4156A, PW4158, PW4160, PW4460, PW4462, and PW4650
turbofan engines, was published in the Federal Register on July 21,
2003 (68 FR 43033). That action proposed to mandate the same interim
actions as AD 2003-11-18 (with some modifications based on AMOC
approvals) to address engine takeoff power loss events, until the RCC
rear HPC is incorporated in the PW4000 engines. That action also
proposed to mandate the same terminating actions as
[[Page 56144]]
AD 2003-11-18, which incorporates the RCC rear HPC on engines installed
in the Boeing fleet. That action also proposed to mandate the
terminating actions to incorporate the RCC rear HPC on engines
installed in the Airbus fleet.
AD 2003-11-18 and the proposal noted that RCC rear HPC
certification to 14 CFR part 25 was pending for engines installed in
the McDonnell Douglas fleet. The AD and proposal noted that once
certified, the terminating action requirements would be added for the
McDonnell Douglas MD-11 fleet, by a superseding AD. Based on comments
received on the proposal, and the recent 14 CFR part 25 certification
for RCC rear HPC engines to be installed in McDonnell Douglas MD-11
airplanes, this AD adds the terminating action requirements for the MD-
11 fleet.
Comments
Interested persons have been afforded an opportunity to participate
in the making of this amendment. We received comments from four
operators and one airframe manufacturer, who all agree with the
technical aspects of the proposal, but have concerns with the
procedural aspects of the proposal. Due consideration has been given to
the comments received.
Typographical Error
One commenter states there is a typographical error in proposal
paragraph (u)(3)(ii). In that paragraph, August 31, 2007, should read
August 31, 2006.
The FAA agrees and has changed the final rule accordingly.
Request To Add Two Engine Manual References
One commenter recommends adding the engine manual references of
PW4000 EM 50A605, 71-00-00, Testing-21, dated June 15, 2003, and PW4000
EM 50A822, 71-00-00, Testing-21, dated March 15, 2002, to paragraph
(j)(2) of the proposal. The commenter states that this is needed to
ensure that engines tested before the effective date of this
superseding AD but after the effective date of AD 2003-11-18 are in
compliance.
The FAA does not agree. AD 2003-11-18 already requires Testing-21
to be done in paragraph (j)(1) of the proposal, in accordance with the
recommended references regardless if the testing was done before or
after the effective date of AD 2003-11-18. Therefore, compliance is
achieved, and no changes are made to the final rule based on this
comment.
Undue Economic Burden
Three commenters state that in general, when the FAA supersedes
ADs, operators must review and revise engineering and maintenance
program documentation because the superseded AD carries a new AD
number. In this case, the commenters state that since the changes
proposed in the NPRM are essentially changes to the effectivity, and
not to any of the technical requirements, the expense to operators that
results from this AD being superseded would create an undue economic
burden. The commenters suggest that the FAA either delay issuing this
AD until the McDonnell Douglas MD-11 terminating action can be
included, in order to prevent yet another supersedure, or change the
superseding AD to a revision to AD 2003-11-18, or issue separate ADs to
cover the Airbus fleet and the McDonnell Douglas MD-11 fleet instead of
combining all fleets into a single AD as proposed.
The FAA does not agree. Almost a year ago the FAA announced that it
would be adding required terminating action to the existing AD by
superseding the AD as that terminating action was approved for use on
engines installed in the various airplane fleets. The FAA received no
comments regarding the use of that method of adding terminating action.
When the FAA first superseded the AD to add required terminating action
for engines installed in the Boeing fleet, no commenters objected and
one commenter even stated that it expected the FAA to supersede the AD
again once the terminating action was approved for use on engines
installed in the Airbus and McDonnell Douglas fleets. Therefore, the
FAA provided ample notice to operators of the intention to supersede
the AD on multiple occasions. Including this action, the FAA has
superseded a total of eight ADs while addressing the takeoff power
surge condition in PW4000 engines. Therefore, the FAA does not agree
that this additional supersedure will create an undue or unforeseen
economic burden. The FAA does recognize, however, that by issuing an AD
that supersedes a previous AD, rather than revising the previous AD,
that operators may have to make additional entries in their maintenance
records. This is a long-standing issue that pre-dates by many years
this particular series of ADs addressing the PW4000 takeoff power surge
issue. Approximately 13 years ago, in response to the desires of many
operators who did not include a revision number in their maintenance
documentation programs, the FAA established criteria for when we would
issue an AD as a revision, thus keeping the root AD number the same,
and when we would issue a superseding AD, thereby changing the AD
number. Generally, the FAA issues a superseding AD when making a change
to an instruction or referenced document that affects the substance of
the required actions. Even though the applicability of each of the ADs
in this series remained the same, supersedures were warranted as we
made substantive changes to the regulatory requirements in each
subsequent AD, for example, adding mandatory terminating action.
Therefore, this AD remains as a supersedure, as proposed. In an effort
to keep the economic burden on operators as low as possible, however,
the FAA has decided to include in this final rule the mandatory
terminating action for engines installed in McDonnell Douglas MD-11
airplanes. Engines incorporating the RCC rear HPC were only recently
approved for installation on McDonnell Douglas MD-11 airplanes. Since
the original proposal to add mandatory terminating action contemplated
that the RCC rear HPC would eventually be required for engines
installed in the McDonnell Douglas MD-11 fleet, and since operators
expected that the FAA would take that action, the FAA is adding that
mandatory action to this final rule, in part, to avoid having to
propose yet another superseding AD.
Paragraph Added To Allow Credit For RCC Incorporation
Based on the potential for operators to have already incorporated
the RCC rear HPC before the effective date of this AD, a paragraph has
been added to the AD to allow credit for incorporating the RCC rear HPC
before the effective date of the AD.
After careful review of the available data, including the comments
noted above, the FAA has determined that air safety and the public
interest require the adoption of the rule with the changes described
previously. The FAA has determined that these changes will neither
increase the economic burden on any operator nor increase the scope of
the AD.
Regulatory Analysis
This final rule does not have federalism implications, as defined
in Executive Order 13132, because it would not have a substantial
direct effect on the States, on the relationship between the national
government and the States, or on the distribution of power and
responsibilities among the various levels of government.
[[Page 56145]]
Accordingly, the FAA has not consulted with state authorities prior to
publication of this final rule.
For the reasons discussed above, I certify that this action (1) is
not a ``significant regulatory action'' under Executive Order 12866;
(2) is not a ``significant rule'' under the DOT Regulatory Policies and
Procedures (44 FR 11034, February 26, 1979); and (3) will not have a
significant economic impact, positive or negative, on a substantial
number of small entities under the criteria of the Regulatory
Flexibility Act. A final evaluation has been prepared for this action
and it is contained in the Rules Docket. A copy of it may be obtained
by contacting the Rules Docket at the location provided under the
caption ADDRESSES.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
Adoption of the Amendment
0
Accordingly, pursuant to the authority delegated to me by the
Administrator, the Federal Aviation Administration amends part 39 of
the Federal Aviation Regulations (14 CFR part 39) as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. Section 39.13 is amended by removing Amendment 39-13177 (68 FR
33844, June 7, 2003) and by adding a new airworthiness directive,
Amendment 39-13318, to read as follows:
2003-19-15 Pratt & Whitney: Docket No. 2000-NE-47-AD. Supersedes AD
2003-11-18, Amendment 39-13177.
Applicability: This airworthiness directive (AD) is applicable
to: Pratt & Whitney (PW) models PW4050, PW4052, PW4056, PW4060,
PW4060A, PW4060C, PW4062, PW4152, PW4156, PW4156A, PW4158, PW4160,
PW4460, PW4462, and PW4650 turbofan engines. These engines are
installed on, but not limited to, certain models of Airbus Industrie
A300, Airbus Industrie A310, Boeing 747, Boeing 767, and McDonnell
Douglas MD-11 series airplanes.
Note 1: This AD applies to each engine identified in the
preceding applicability provision, regardless of whether it has been
modified, altered, or repaired in the area subject to the
requirements of this AD. For engines that have been modified,
altered, or repaired so that the performance of the requirements of
this AD is affected, the owner/operator must request approval for an
alternative method of compliance in accordance with paragraph (u) of
this AD. The request should include an assessment of the effect of
the modification, alteration, or repair on the unsafe condition
addressed by this AD; and, if the unsafe condition has not been
eliminated, the request should include specific proposed actions to
address it.
Compliance: Compliance with this AD is required as indicated,
unless already done.
To prevent engine takeoff power losses due to high-pressure-
compressor (HPC) surges, do the following:
(a) When complying with this AD, determine the configuration of
each engine on each airplane using the following Table 1:
Table 1.--Engine Configuration Listing
----------------------------------------------------------------------------------------------------------------
Configuration Configuration Designator Description
----------------------------------------------------------------------------------------------------- -------------
(1) Phase 1 without high pressure A................................ Engines that did not
turbine (HPT) 1st turbine vane cut incorporate the Phase 3
back stator (1TVCB). configuration at the time
they were originally
manufactured, or have not
been converted to Phase 3
configuration; and have not
incorporated HPT 1TVCB
using any Revision of
service bulletin (SB)
PW4ENG 72-514.
(2) Phase 1 with 1TVCB.............. B................................ Same as Configuration A
except that HPT 1TVCB has
been incorporated using any
Revision of SB PW4ENG 72-
514.
(3) Phase 3, 2nd Run................ C................................ Engines that incorporated
the Phase 3 configuration
at the time they were
originally manufactured, or
have been converted to the
Phase 3 configuration
during service; and that
have had at least one HPC
overhaul since new.
(4) Phase 3, 1st Run................ D................................ Same as Configuration C
except that the engine has
not had an HPC overhaul
since new, except those
engines that are defined as
Configuration Designator G.
(5) HPC Cutback Stator Configuration E................................ Engines that currently
Engines. incorporate any Revision of
SBs PW4ENG 72-706, PW4ENG
72-704, or PW4ENG 72-711.
(6) Engines that have passed Testing- F................................ Engines which have
21. successfully passed Testing-
21 performed in accordance
with paragraph (i) of this
AD. Once an engine has
passed a Testing-21, it
will remain a Configuration
F engine until the HPC is
overhauled, or is replaced
with a new or overhauled
HPC, or the HPC is
retrofitted to
Configuration I.
(7) Phase 3, 1st Run Subpopulation G................................ Engines that incorporated
Engines. These engines are the Phase 3 configuration
identified by model and serial and did not incorporate
numbers (SNs) as follows: Haynes material HPC inner
case rear hook at the time
they were originally
manufactured, that were
built from August 29, 1997
up to the incorporation of
the HPC inner rear case
with Haynes material rear
hook at the original engine
manufacturer and have not
had an HPC overhaul since
new.
PW4152: SN 724942 through SN
724944 inclusive;
PW4158: SN 728518 through SN
728533 inclusive;
PW4052, PW4056, PW4060, PW4060A,
PW4060C, PW4062: SN 727732
through SN 728000 inclusive and
SN 729001 through SN 729010
inclusive;
PW4460, PW4462: SN 733813
through SN 733840 inclusive.
[[Page 56146]]
(8) Engines from Configuration G H................................ Engines that have
that have passed Testing-21. successfully passed Testing-
21 performed in accordance
with paragraph (i) of this
AD. Once an engine has
passed a Testing-21, it
will remain a Configuration
H engine until the HPC is
overhauled, or is replaced
with a new or overhauled
HPC, or the HPC is
retrofitted to
Configuration I.
(9) Engines installed on Boeing, I................................ Engines that have
Airbus, or MD-11 airplanes with a incorporated PW SB PW4ENG
build standard that incorporates a 72-755, Revision 2, dated
ring case configuration (RCC) rear May 23, 2003; or Revision
HPC. 3, dated September 16,
2003; or PW SB PW4ENG 72-
756, dated July 7, 2003; or
Revision 1, dated September
15, 2003; or PW SB PW4ENG
72-759, dated July 7, 2003;
or Revision 1, dated
September 16, 2003; PW SB
PW4ENG 72-757, Revision 1,
dated September 15, 2003;
or have been manufactured
with an RCC rear HPC.
----------------------------------------------------------------------------------------------------------------
Configuration E Engines Installed on Boeing 747, 767, and McDonnell
Douglas MD-11 Airplanes
(b) For Configuration E engines, do the following:
(1) Before further flight, limit the number of engines with
Configuration E as described in Table 1 of this AD, to one on each
airplane.
(2) Remove all engines with Configuration E from service before
accumulating 1,300 cycles-since-new (CSN) or cycles-since-conversion
(CSC) to Configuration E, whichever is later.
Configuration G and H Engines Installed on Boeing 747, 767, McDonnell
Douglas MD-11, and Airbus A300 and A310 Airplanes
(c) For Configuration G and H engines installed on Boeing 747
and 767, McDonnell Douglas MD-11, and Airbus A300 and A310
airplanes, except as provided in paragraph (b) of this AD:
(1) Before further flight, remove from service engines that
exceed the CSN or cycles-since-Testing-21 (CST) limits listed in the
following Table 2, or perform on-wing Testing-21 on Boeing 747 or
McDonnell Douglas MD-11 airplanes in accordance with paragraph
(i)(3) or (i)(4) respectively, of this AD. Thereafter, ensure that
no Configuration G or H engines exceed the HPC CSN or CST limits
listed in Table 2 of this AD.
Table 2.--Configuration G and H Limits
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
B767 PW4060 PW4060A A300/310 PW4152
Configuration designator B747 PW4056 B767 PW4052 B767 PW4056 PW4060C PW4062 MD-11 PW4460 PW4462 PW4156A PW4158
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
G................................ 1,700 CSN................ 3,000 CSN................ 2,100 CSN................ 1,350 CSN............... 1,150 CSN............... 2,800 CSN.
H................................ 600 CST.................. 600 CST.................. 600 CST.................. 600 CST................. 600 CST................. 600 CST.
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
(2) Prior to return to service, Configuration G and H engines
must meet the requirements of paragraph (i) of this AD.
Engines Installed on Boeing 767 and McDonnell Douglas MD-11 Airplanes
(d) For engines installed on Boeing 767 and McDonnell Douglas
MD-11 airplanes, except as provided in paragraph (b) and (c) of this
AD:
(1) Before further flight, limit the number of engines that
exceed the HPC CSN, HPC cycles-since-overhaul (CSO), or HPC CST
limits in Table 3 of this AD, to no more than one engine per
airplane. Thereafter, ensure that no more than one engine per
airplane exceeds the HPC CSN, CSO, or CST limit in Table 3 of this
AD.
(2) Prior to return to service, engines must meet the
requirements of paragraph (i) of this AD.
Engines Installed on Boeing 747 Airplanes
(e) Except as provided in paragraph (b) and (c) of this AD,
before further flight, and thereafter, manage the engine
configurations installed on Boeing 747 airplanes as follows:
(1) Limit the number of Configuration A, B, C, or E engines that
exceed the HPC CSN or HPC CSO limits listed in Table 3 of this AD,
to not more than one engine per airplane. Table 3 follows:
Table 3.--Engine Limits for Boeing Airplanes
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
B767 PW4060 PW4060A
Configuration designator B747 PW4056 B767 PW4052 B767 PW4056 PW4060C PW4062 MD-11 PW4460 PW4462
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
A.................................. 1,400 CSN or CSO.............. 3,000 CSN or CSO.............. 1,600 CSN or CSO............. 900 CSN or CSO............... 800 CSN or CSO.
B.................................. 2,100 CSN or CSO.............. 4,400 CSN or CSO.............. 2,800 CSN or CSO............. 2,000 CSN or CSO............. 1,200 CSN or CSO.
C.................................. 2,100 CSO..................... 4,400 CSO..................... 2,800 CSO.................... 2,000 CSO.................... 1,300 CSO.
D.................................. 2,600 CSN..................... 4,400 CSN..................... 3,000 CSN.................... 2,200 CSN.................... 2,000 CSN.
E.................................. 750 CSN or CSO................ 750 CSN or CSO................ 750 CSN or CSO............... 750 CSN or CSO............... 750 CSN or CSO.
F.................................. 800 CST....................... 800 CST....................... 800 CST...................... 800 CST...................... 800 CST.
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
(2) The single Configuration A, B, C, or E engine per airplane
that exceeds the HPC CSN or CSO limits listed in Table 3 of this AD,
must be limited to 2,600 HPC CSN or CSO for Configuration A, B, or C
engines, or 1,300 HPC CSN or CSC to Configuration E, whichever is
later, for Configuration E engines.
[[Page 56147]]
(3) Remove from service or perform on-wing Testing-21 in
accordance with paragraph (i)(3) of this AD for Configuration D
engines, before accumulating 2,600 CSN.
(4) Remove from service or perform on-wing Testing-21 in
accordance with paragraph (i)(3) of this AD for Configuration F
engines, before accumulating 800 CST.
(5) Prior to return to service, Configuration A, B, C, D, and F
engines must meet the requirements of paragraph (i) of this AD.
Engines Installed on Airbus A300 and A310 Airplanes
(f) For Airbus operators that began operation of their A300
fleet after the effective date of this AD, use paragraphs (f)(7)
through (f)(9) of this AD to determine which Airbus A300 PW4158
engine category 1 or 3 limits of the following Table 4 of this AD
apply to your engine fleet. For Airbus operators that have been in
operation before the effective date of this AD, use your PW4158
engine category classification previously determined for your fleet
and continue to apply the A300 PW4158 Category limits in Table 4 of
this AD, to your fleet.
Table 4.--Engine Limits for Airbus Airplanes
----------------------------------------------------------------------------------------------------------------
A300 PW4158 Category
Configuration designator 1, and A310 PW4156 and A300 PW4158 Category A300 PW4158 Category 3
PW4156A 2, and A310 PW4152
----------------------------------------------------------------------------------------------------------------
A.................................. 900 CSN or CSO........ 1,850 CSN or CSO...... 500 CSN or CSO.
B.................................. 2,200 CSN or CSO...... 4,400 CSN or CSO...... 1,600 CSN or CSO.
C.................................. 2,200 CSO............. 4,400 CSO............. 1,600 CSO.
D.................................. 4,400 CSN............. 4,400 CSN............. 4,400 CSN.
E.................................. Not Applicable........ Not Applicable........ Not Applicable.
F.................................. 800 CST............... 800 CST............... 800 CST.
----------------------------------------------------------------------------------------------------------------
(1) Determine the number of Group 3 Takeoff surges experienced
by engines in your fleet before April 13, 2001. Count surge events
for engines that had an HPC overhaul and incorporated either SB
PW4ENG 72-484 or SB PW4ENG 72-575 at the time of overhaul. Do not
count surge events for engines that did not have the HPC overhauled
(i.e. 1st run engine) or had the HPC overhauled but did not
incorporate either SB PW4ENG 72-484 or SB PW4ENG 72-575. See
paragraph (s)(5) of this AD for a definition of a Group 3 Takeoff
surge.
(2) Determine the number of cumulative HPC CSO accrued by
engines in your fleet before April 13, 2001. Count HPC CSO for
engines that had an HPC overhaul and incorporated either SB PW4ENG
72-484 or SB PW4ENG 72-575 at the time of overhaul. Do not count HPC
CSO accrued on your engines while operating outside your fleet.
(3) Calculate the surge rate by dividing the number of Group 3
Takeoff surges determined in paragraph (f)(1) of this AD, by the
number of cumulative HPC CSO determined in paragraph (f)(2) of this
AD, and then multiply by 1,000.
(4) If the surge rate calculated in paragraph (f)(3) of this AD
is less than 0.005, go to paragraph (f)(5) of this AD. If the surge
rate calculated in paragraph (f)(3) of this AD is greater than or
equal to 0.005, go to paragraph (f)(6) of this AD.
(5) If the cumulative HPC CSO determined in paragraph (f)(2) of
this AD is greater than or equal to 200,000 cycles, use A300 PW4158
Category 2 limits of Table 4 of this AD. If less than 200,000
cycles, go to paragraph (f)(7) of this AD.
(6) If the surge rate calculated in paragraph (f)(3) of this AD
is greater than 0.035, use A300 PW4158 Category 3 limits of Table 4
of this AD. If less than or equal to 0.035, go to paragraph (f)(7)
of this AD.
(7) Determine the percent of takeoffs with greater than a 1.45
Takeoff engine pressure ratio (EPR) data for engines operating in
your fleet. Count takeoffs from a random sample of at least 700
airplane takeoffs that have occurred over at least a 3-month time
period, for a period beginning no earlier than 23 months prior to
the effective date of this AD. See paragraph (s)(6) of this AD for
definition of Takeoff EPR data.
(8) If there is insufficient data to satisfy the criteria of
paragraph (f)(7) of this AD, use A300 PW4158 Category 3 limits of
Table 4 of this AD.
(9) If the percentage of takeoffs with greater than a 1.45
Takeoff EPR data determined in paragraph (f)(7) of this AD is
greater than 31%, use A300 PW4158 Category 3 limits listed in Table
4 of this AD. If the percentage of takeoffs with greater than a 1.45
Takeoff EPR data determined in paragraph (f)(7) of this AD is less
than or equal to 31%, use A300 PW 4158 Category 1 limits listed in
Table 4 of this AD.
(g) For engines installed on Airbus A300 or A310 airplanes,
except as provided in paragraph (c) of this AD, before further
flight, limit the number of engines that exceed the CSN, CSO, or CST
limits listed in Table 4 of this AD, to no more than one engine per
airplane. Thereafter, ensure that no more than one engine per
airplane exceeds the HPC CSN, CSO, or CST limits listed in Table 4
of this AD. See paragraph (i) of this AD for return to service
requirements.
(h) For Airbus A300 PW4158 engine operators, except those
operators whose engine fleets are determined to be Category 3
classification based on surge rate in accordance with paragraph
(f)(6) of this AD, re-evaluate your fleet category within 6 months
from the last evaluation, and thereafter, at intervals not to exceed
6 months, using the following criteria:
(1) For operators whose engine fleets are initially classified
as Category 1 or 3 in accordance with paragraph (f) of this AD,
determine the percent of takeoffs with greater than a 1.45 Takeoff
EPR data for engines operating in your fleet. Count takeoffs from a
sample of at least 200 takeoffs that occurred over the most recent
six month time period since the last categorization was determined,
or the total number of takeoffs accumulated over 6 months if less
than 200 takeoffs. See paragraph (s)(6) of this AD for definition of
takeoff EPR data.
(i) If there is insufficient data to satisfy the criteria of
paragraph (h)(1) of this AD, use A300 PW4158 Category 3 limits
listed in Table 4 of this AD.
(ii) If the percentage of takeoffs with greater than a 1.45
Takeoff EPR data determined in paragraph (h)(1) of this AD is
greater than 31%, use A300 PW4158 Category 3 limits listed in Table
4 of this AD.
(iii) If the percentage of takeoffs with greater than a 1.45
Takeoff EPR data determined in paragraph (h)(1) of this AD is less
than or equal to 31%, use A300 PW4158 Category 1 limits listed in
Table 4 of this AD.
(2) For operators whose engine fleets are initially classified
as Category 2 in accordance with paragraph (f) of this AD, determine
the percent of takeoffs with greater than a 1.45 Takeoff EPR data
for engines operating in your fleet. Count takeoffs from a sample of
at least 200 takeoffs that occurred over the most recent six month
time period since the last categorization was determined, or the
total number of takeoffs accumulated over 6 months if less than 200
takeoffs. See paragraph (s)(6) of this AD for definition of takeoff
EPR data.
(i) If there is insufficient data to satisfy the criteria of
paragraph (h)(2) of this AD, use A300 PW4158 Category 3 limits
listed in Table 4 of this AD.
(ii) If the percentage of takeoffs with greater than a 1.45
Takeoff EPR data determined in paragraph (h)(2) of this AD is
greater than 37%, use A300 PW4158 Category 3 limits listed in Table
4 of this AD.
(iii) If the percentage of takeoffs with greater than a 1.45
Takeoff EPR data determined in paragraph (h)(2) of this AD is
greater than or equal to 21% and less than or equal to 37%, use A300
PW4158 Category 1 limits listed in Table 4 of this AD.
(iv) If the percentage of takeoffs with greater than a 1.45
Takeoff EPR data determined in paragraph (h)(2) of this AD is less
than 21%, use A300 PW4158 Category 2 limits listed in Table 4 of
this AD.
[[Page 56148]]
Return to Service Requirements
(i) Engines removed from service in accordance with paragraph
(c), (d), (e), or (g) of this AD may be returned to service under
the following conditions:
(1) After passing a cool-engine fuel spike stability test
(Testing-21) that has been done in accordance with PW4000 Engine
Manual (EM) 50A605, 71-00-00, Testing-21, dated June 15, 2003; or
PW4000 EM 50A443, 71-00-00, Testing-21, dated March 15, 2002; or
PW4000 EM 50A822, 71-00-00, Testing-21, dated March 15, 2002; except
for engines configured with Configuration E; or engines that have
experienced a Group 3 takeoff surge; or
(2) Engines tested before the effective date of this AD, in
accordance with PW4000 EM 50A605, 71-00-00, Testing-21, dated March
15, 2002; or PW4000 EM 50A443, 71-00-00, Testing-21, dated November
14, 2001; or PW4000 EM 50A443, Temporary Revision No. 71-0026, dated
November 14, 2001; or PW4000 EM 50A605, Temporary Revision No. 71-
0035, dated November 14, 2001; or PW4000 EM 50A822, 71-00-00,
Testing-21, dated November 14, 2001; or PW4000 EM 50A822, Temporary
Revision No. 71-0018, dated November 14, 2001; or PW Internal
Engineering Notice (IEN) 96KC973D, dated October 12, 2001, meet the
requirements of Testing-21; or
(3) For PW4056 engines installed on Boeing 747 airplanes, after
successfully completing on-wing Testing-21 in accordance with Major
IEN 02KCW13E, dated November 21, 2002; or if done prior to the
approval of Major IEN 02KCW13E, dated November 21, 2002; in
accordance with Minor IENs 02KCW13, dated October 14, 2002;
02KCW13A, dated October 14, 2002; 02KCW13C, dated July 25, 2002; or
02KCW13D, July 29, 2002; except for engines configured with
Configuration E, or engines that have experienced a Group 3 takeoff
surge; or
(4) For PW4460 and PW4462 engines installed on McDonnell Douglas
MD-11 airplanes, after successfully completing on-wing Testing-21,
in accordance with Major IEN 02KCW13H, dated December 9, 2002; or if
done prior to the approval of Major IEN 02KCW13H, dated December 9,
2002, in accordance with Minor IEN 02KCW13F, dated October 14, 2002;
except for engines configured with Configuration E, or engines that
have experienced a Group 3 takeoff surge; or
(5) An engine that is either below or exceeds the limits of
Table 3 or Table 4 of this AD may be removed and installed on
another airplane without Testing-21, as long as the requirements of
paragraph (c), (d), (e), or (g) of this AD are met at the time of
engine installation.
(6) An engine that has incorporated the RCC rear HPC in
accordance with:
(i) PW SB PW4ENG 72-755, Revision 3, dated September 16, 2003,
for engines installed in Boeing airplanes, or
(ii) PW SB PW4ENG 72-756, Revision 1, dated September 15, 2003,
or PW SB PW4ENG 72-759, Revision 1, dated September 16, 2003, for
engines installed in Airbus airplanes, or
(iii) PW SB PW4ENG 72-757, Revision 1, dated September 15, 2003,
for engines installed in McDonnell Douglas MD-11 airplanes; or
(iv) RCC rear HPCs that were incorporated before the effective
date this AD are allowed credit, in accordance with paragraph (t) of
this AD.
(v) Completing the SBs referenced in paragraphs (i)(6)(i)
through (i)(6)(iii) of this AD changes the engine configuration to
Configuration I.
Phase 0 or Phase 1, FB2T or FB2B Fan Blade Configurations
(j) For Configuration A, B, C, D, E, F, G, and H engines with
Phase 0 or Phase 1, FB2T or FB2B fan blade configurations complying
with the requirements of AD 2001-09-05, (66 FR 22908, May 5, 2001);
AD 2001-09-10, (66 FR 21853, May 2, 2001); or AD 2001-01-10, (66 FR
6449, January 22, 2001); do the following:
(1) Operators complying with the ADs listed in paragraph (j) of
this AD using the weight restriction compliance method, must perform
Testing-21 in accordance with paragraph (i) of this AD whenever any
quantity of fan blades are replaced with new fan blades, overhauled
fan blades, or with fan blades having the leading edges recontoured
after the effective date of this AD, if during the shop visit the
HPC is not overhauled and separation of a major engine flange,
located between ``A'' flange and ``T'' flange, does not occur.
(2) If an operator changes from the weight restriction
compliance method to the fan blade leading edge recontouring method
after the effective date of this AD, Testing-21 in accordance with
paragraph (i) of this AD is required each time fan blade leading
edge recontouring is done, if the fan blades accumulate more than
450 cycles since new or since fan blade overhaul, or since the last
time the fan blade leading edges were recontoured.
Minimum Build Standard
(k) For engines to be installed on Boeing airplanes that are
inducted into the shop after July 7, 2003; for engines to be
installed on Airbus airplanes that are inducted into the shop after
the effective date of this AD; and for engines to be installed on
McDonnell Douglas MD-11 airplanes that are inducted into the shop 30
days after the effective date of this AD:
(1) Any Segmented Case Configuration (SCC) HPC module that is
disassembled to a level that fully separates the HPC rear case
assembly at H flange from the HPC module may not be returned to
service unless the RCC rear HPC is incorporated in accordance with
paragraphs (i)(6)(i) through (i)(6)(iii) of this AD.
(2) Any engine with a SCC HPC module that is not disassembled in
accordance with paragraph (k)(1) of this AD, must meet the following
minimum build standard:
(i) Do not install an engine with SCC HPC and HPT modules where
the CSO of the HPC is 1,500 cycles or more than the CSN or CSO of
the HPT.
(ii) Any engine that undergoes separation of the SCC HPC and HPT
modules must not be installed on an airplane unless it meets the
build standard defined by PW SB PW4ENG 72-514. Engines that
incorporate the Phase 3 configuration meet the build standard
defined by PW SB PW4ENG 72-514.
Stability Testing Requirements
(l) For engines to be installed on Boeing, Airbus, or McDonnell
Douglas airplanes, after the effective date of this AD, Testing-21
must be performed in accordance with paragraph (i) of this AD,
before an engine can be returned to service after having undergone
maintenance in the shop, except under any of the following
conditions:
(1) Engine HPC has incorporated the RCC rear HPC in accordance
with paragraphs (i)(6)(i) through (i)(6)(iii) of this AD.
(2) Engine maintenance intended to maintain the airworthiness of
the engine between planned shop visits, that requires separation of
a major engine flange located between ``A'' flange and ``T'' flange,
that results in the engine being reassembled with all gas path-
related components remaining in the as-removed condition; or
(3) Engines that successfully passed Testing-21 with zero CST,
and are split at Flange E for transportation reasons as specified in
the applicable Storage/Transport section of the applicable EM.
Thrust Rating Changes, Installation Changes, and Engine Transfers for
Non-Configuration I Engines
(m) When a thrust rating change has been made by using the
Electronic Engine Control (EEC) programming plug, or an installation
change has been made during an HPC overhaul period, use the lowest
cyclic limit of Table 3 or Table 4 of this AD, associated with any
engine thrust rating change or with any installation change made
during this period. See paragraph (s)(2) for definition of HPC
overhaul period.
(n) When a PW4158 engine is transferred to another PW4158 engine
operator whose engine fleet has a different category, use the lowest
cyclic limit in Table 4 of this AD that was used or will be used
during the affected HPC overhaul period.
(o) When a PW4158 engine operator whose engine fleet changes
category in accordance with paragraph (h) of this AD, use the lowest
cyclic limits in Table 4 of this AD that were used or will be used
during the affected HPC overhaul period.
(p) Engines with an HPC having zero CSN or CSO at the time of
thrust rating change, or installation change, or engine transfer
between PW4158 engine operators, or subsequent change in operator
engine fleet category in accordance with paragraph (h) of this AD in
the direction of lower to higher Table 4 limits of this AD, are
exempt from the lowest cyclic limit requirement in paragraphs (m),
(n), and (o) of this AD.
Engines That Surge
(q) For engines that experience a surge, and after
troubleshooting procedures are completed for airplane-level surge
during forward or reverse thrust, do the following:
(1) For engines that experience a Group 3 takeoff surge, do the
following:
(i) Remove the engine from service before further flight and
[[Page 56149]]
(ii) Incorporate the RCC rear HPC in accordance with paragraphs
(i)(6)(i) through (i)(6)(iii) of this AD.
(2) For any engine that experiences a forward or reverse thrust
surge at EPR's greater than 1.25 that is not a Group 3 takeoff
surge, do the following:
(i) For Configuration A, B, C, D, F, G, and H engines, remove
engine from service within 25 CIS or before further flight if
airplane-level troubleshooting procedures require immediate engine
removal, and perform Testing-21 in accordance with paragraph (i) of
this AD, as applicable.
(ii) For Configuration E engines, remove engine from service
within 25 CIS or before further flight if airplane-level
troubleshooting procedures require immediate engine removal.
(3) Paragraphs (q)(1) and (q)(2) of this AD are not applicable
to engines that incorporate the RCC rear HPC in accordance with
paragraphs (i)(6)(i) through (i)(6)(iii) of this AD.
Terminating Action for Boeing, Airbus, and McDonnell Douglas MD-11
Airplanes
(r) For Boeing, Airbus, and McDonnell Douglas operators with
PW4000 engines installed on Boeing 747, 767, Airbus A300, A310, or
McDonnell Douglas MD-11 airplanes, modify the engine HPC assembly by
incorporating the RCC rear HPC in accordance with (i)(6)(i) through
(i)(6)(iii) of this AD, as follows:
(1) For engines installed on Boeing 767 airplanes, manage the
engine configuration installed on the airplanes in your fleet as
follows:
(i) By May 31, 2006 and thereafter, ensure that at least one
Configuration I engine is installed on the airplane.
(ii) After May 31, 2006, the non-Configuration I engine (SCC HPC
module) installed on the airplane must have incorporated the Haynes
material in the HPC inner case rear hook during the original engine
build or during an HPC overhaul in accordance with PW4ENG 72-714,
dated June 27, 2000; or Revision 1, dated November 8, 2001; or
Revision 2, dated February 28, 2003; or SB PW4ENG 72-749, dated June
17, 2002; or Revision 1, dated January 8, 2003; or Chromalloy
Florida Repair procedure 00CFL-039-0, dated December 27, 2000.
(2) For engines installed on Boeing 747 airplanes, manage the
engine configuration installed on the airplanes in your fleet as
follows:
(i) By January 31, 2007 and thereafter, ensure that no more than
one non-Configuration I engine is installed on the airplane.
(ii) After January 31, 2007, the non-Configuration I engine (SCC
HPC module) installed on the airplane must have incorporated the
Haynes-material in the HPC inner case rear hook during the original
build or during an HPC overhaul in accordance with SB PW4ENG 72-714,
dated June 27, 2000; or Revision 1, dated November 8, 2001; or
Revision 2, dated February 28, 2003; or SB PW4ENG 72-749, dated June
17, 2002; or Revision 1, dated January 8, 2003; or Chromalloy
Florida Repair procedure 00CFL-039-0, dated December 27, 2000.
(3) For engines installed on Airbus A300, A310, or McDonnell
Douglas MD-11 airplanes, manage the engine configuration installed
on the airplanes in your fleet as follows:
(i) By August 31, 2006 and thereafter, ensure that at least one
Configuration I engine is installed on the Airbus A300 or A310
airplane, and ensure that no more than one non-Configuration I
engine is installed on the McDonnell Douglas MD-11 airplane.
(ii) After August 31, 2006, the non-Configuration I engine
installed on the airplane must have incorporated the Haynes-material
in the HPC inner case rear hook during the original build or during
an HPC overhaul in accordance with SB PW4ENG 72-714, dated June 27,
2000; or Revision 1, dated November 8, 2001; or Revision 2, dated
February 28, 2003; or SB PW4ENG 72-749, dated June 17, 2002; or
Revision 1, dated January 8, 2003; or Chromalloy Florida Repair
procedure 00CFL-039-0, dated December 27, 2000.
(4) Prior to June 30, 2009, or whenever the HPC module is
disassembled to a level that fully separates the HPC rear case
assembly at H flange from the HPC module, whichever occurs first,
incorporate the RCC rear HPC in accordance with paragraphs (i)(6)(i)
through (i)(6)(iii) of this AD. Engines incorporating the RCC rear
HPC are Configuration I engines. See paragraph (s)(7) of this AD for
definition of HPC rear case assembly.
(5) Incorporation of the RCC rear HPC constitutes terminating
action to the Testing-21 requirements as specified in paragraph (l)
of this AD, and engine stagger and or hard time limit requirements
as specified in paragraphs (c), (d), (e) and (g) of this AD for
engines installed on Boeing, Airbus, and McDonnell Douglas
airplanes.
Definitions
(s) For the purposes of this AD, the following definitions
apply:
(1) An HPC overhaul is defined as restoration of the HPC stages
5 through 15 blade tip clearances to the limits specified in the
applicable fits and clearances section of the engine manual.
(2) An HPC overhaul period is defined as the time period between
HPC overhauls.
(3) An HPT overhaul is defined as restoration of the HPT stage 1
and 2 blade tip clearances to the limits specified in the applicable
fits and clearances section of the engine manual.
(4) A Phase 3 engine is identified by a (-3) suffix after the
engine model number on the data plate if incorporated at original
manufacture, or a ``CN'' suffix after the engine serial number if
the engine was converted using PW SBs PW4ENG 72-490, PW4ENG 72-504,
or PW4ENG 72-572 after original manufacture.
(5) A Group 3 takeoff surge is defined as the occurrence of any
of the following engine symptoms that usually occur in combination
during an attempted airplane takeoff operation (either at reduced,
derated or full rated takeoff power setting) after takeoff power
set, which can be attributed to no specific and correctable fault
condition after completing airplane-level surge during forward
thrust troubleshooting procedures:
(i) Engine noises, including rumblings and loud ``bang(s).''
(ii) Unstable engine parameters (EPR, N1, N2, and fuel flow) at
a fixed thrust setting.
(iii) Exhaust gas temperature (EGT) increase.
(iv) Flames from the inlet, the exhaust, or both.
(6) Takeoff EPR data is defined as Maximum Takeoff EPR if
takeoff with Takeoff-Go-Around (TOGA) is selected, or Flex Takeoff
EPR if takeoff with Flex Takeoff (FLXTO) is selected. Maximum
Takeoff EPR or Flex Takeoff EPR may be recorded using any of the
following methods:
(i) Manually recorded by the flight crew read from the Takeoff
EPR power management table during flight preparation (see Aircraft
Flight Manual (AFM) chapter 5.02.00 and 6.02.01, or Flight Crew
Operation Manual (FCOM) chapter 2.09.20) and then adjusted by adding
0.010 to the EPR value recorded; or
(ii) Automatically recorded during Takeoff at 0.18 Mach Number
(Mn) (between 0.15 and 0.20 Mn is acceptable) using an aircraft
automatic data recording system and then adjusted by subtracting
0.010 from the EPR value recorded; or
(iii) Automatically recorded during takeoff at maximum EGT,
which typically occurs at 0.25-0.30 Mn, using an aircraft automatic
data recording system.
(7) HPC rear case assembly is defined as the HPC rear case with
heat shields and other minor detail parts installed within the HPC
rear case, but not including the HPC rear segmented stators.
Credit for Incorporating the RCC Rear HPC Before the Effective Date of
This AD
(t) Engines that have incorporated the RCC rear HPC before the
effective date of this AD, in accordance with the following, comply
with the RCC rear HPC incorporation requirements of this AD:
(1) PW SB PW4ENG 72-755, Revision 3, dated September 16, 2003,
or with PW SB PW4ENG 72-755, Revision 2, dated May 23, 2003 for
engines installed in Boeing airplanes; or
(2) PW SB PW4ENG 72-756, Revision 1, dated September 15, 2003,
or PW SB PW4ENG 72-756, dated July 7, 2003, or PW SB PW4ENG 72-759,
Revision 1, dated September 16, 2003, or PW SB PW4ENG 72-759, dated
July 7, 2003, for engines installed in Airbus airplanes, or
(3) PW SB PW4ENG 72-757, Revision 1, dated September 15, 2003,
for engines installed in McDonnell Douglas airplanes.
Alternative Methods of Compliance
(u) An alternative method of compliance or adjustment of the
compliance time that provides an acceptable level of safety may be
used if approved by the Manager, Engine Certification Office (ECO).
Operators must submit their request through an appropriate FAA
Principal Maintenance Inspector, who may add comments and then send
it to the Manager, ECO.
Note 2: Information concerning the existence of approved
alternative methods of compliance with this AD, if any, may be
obtained from the ECO.
[[Page 56150]]
Special Flight Permits
(v) Special flight permits may be issued in accordance with
Sec. Sec. 21.197 and 21.199 of the Federal Aviation Regulations (14
CFR 21.197 and 21.199) to operate the airplane to a location where
the requirements of this AD can be done.
Testing-21 Reports
(w) Within 60 days of test date, report the results of the cool-
engine fuel spike stability assessment tests (Testing-21) and on-
wing Testing-21 to the ANE-142 Branch Manager, Engine Certification
Office, 12 New England Executive Park, Burlington, MA 01803-5299, or
by electronic mail to [email protected]. Reporting
requirements have been approved by the Office of Management and
Budget and assigned OMB control number 2120-0056. Be sure to include
the following information:
(1) Engine serial number.
(2) Engine configuration designation per Table 1 of this AD.
(3) Date of the cool-engine fuel spike stability test or on-wing
Testing-21, as applicable.
(4) HPC Serial Number, and HPC time and cycles-since-new and
since-compressor-overhaul at the time of the test.
(5) Results of the test (Pass or Fail).
Documents That Have Been Incorporated By Reference
(x) The actions must be done in accordance with the following
Pratt and Whitney (PW) service bulletins (SBs), Internal Engineering
Notice (IEN), Temporary Revisions, (TR's), engine manual (EM)
sections, and Chromalloy Florida Repair Procedure:
----------------------------------------------------------------------------------------------------------------
Document No. Pages Revision Date
----------------------------------------------------------------------------------------------------------------
PW SB PW4ENG 72-714.................. All................... Original............. June 27, 2000.
Total pages: 12..................
PW SB PW4ENG 72-714.................. 1-2................... 1.................... November 8, 2001.
3..................... Original............. June 27, 2000.
4..................... 1.................... November 8, 2001.
5-12.................. Original............. June 27, 2000.
Total pages: 12..................
PW SB PW4ENG 72-714.................. All................... 2.................... February 28, 2003.
Total pages: 14..................
PW SB PW4ENG 72-749.................. All................... Original............. June 17, 2002.
Total pages: 14..................
PW SB PW4ENG 72-749.................. 1..................... 1.................... January 8, 2003.
2-4................... Original............. June 17, 2002.
5-7................... 1.................... January 8, 2003.
8..................... Original............. June 17, 2002.
9-10.................. 1.................... January 8, 2003.
11.................... Original............. June 17, 2002.
12-14................. 1.................... January 8, 2003.
Total pages: 14..................
PW SB PW4ENG 72-755.................. 1..................... 2.................... May 23, 2003.
2-37.................. 1.................... April 8, 2003.
38-39................. 2.................... May 23, 2003.
40-54................. 1.................... April 8, 2003.
55.................... 2.................... May 23, 2003.
56-152................ 1.................... April 8, 2003.
153................... 2.................... May 23, 2003.
154-166............... 1.................... April 8, 2003.
167-171............... 2.................... May 23, 2003.
172-179............... 1.................... April 8, 2003.
180-183............... 2.................... May 23, 2003.
184-195............... 1.................... April 8, 2003.
196................... 2.................... May 23, 2003.
197-233............... 1.................... April 8, 2003.
234................... 2.................... May 23, 2003.
235-287............... 1.................... April 8, 2003.
Total pages: 287.................
PW SB PW4ENG 72-755.................. 1..................... 3.................... September 16, 2003.
2..................... 1.................... April 8, 2003.
3-294................. 3.................... September 16, 2003.
Total pages: 294.................
PW SB PW4ENG 72-756.................. All................... Original............. July 7, 2003.
Total pages: 283.................
PW SB PW4ENG 72-756.................. 1..................... 1.................... September 15, 2003.
2-4................... Original............. July 7, 2003.
5-6................... 1.................... September 15, 2003.
7-13.................. Original............. July 7, 2003.
14.................... 1.................... September 15, 2003.
15-48................. Original............. July 7, 2003.
49.................... 1.................... September 15, 2003.
50-51................. Original............. July 7, 2003.
52-64................. 1.................... September 15, 2003.
65-109................ Original............. July 7, 2003.
110................... 1.................... September 15, 2003.
[[Page 56151]]
111-123............... Original............. July 7, 2003.
124................... 1.................... September 15, 2003.
125-165............... Original............. July 7, 2003.
166................... 1.................... September 15, 2003.
167-172............... Original............. July 7, 2003.
173................... 1.................... September 15, 2003.
174-189............... Original............. July 7, 2003.
190-192............... 1.................... September 15, 2003.
193................... Original............. July 7, 2003.
194-196............... 1.................... September 15, 2003.
197-204............... Original............. July 7, 2003.
205-206............... 1.................... September 15, 2003.
207-224............... Original............. July 7, 2003.
225................... 1.................... September 15, 2003.
226-241............... Original............. July 7, 2003.
242-243............... 1.................... September 15, 2003.
244................... Original............. July 7, 2003.
245................... 1.................... September 15, 2003.
246-247............... Original............. July 7, 2003.
248................... 1.................... September 15, 2003.
249-255............... Original............. July 7, 2003.
256-258............... 1.................... September 15, 2003.
259-281............... Original............. July 7, 2003.
282-283............... 1.................... September 15, 2003.
Total pages: 283.................
PW SB PW4ENG 72-757.................. 1..................... 1.................... September 15, 2003.
2-3................... Original............. August 15, 2003.
4..................... 1.................... September 15, 2003.
5-34.................. Original............. August 15, 2003.
35.................... 1.................... September 15, 2003.
...................... ..................... ..........................
36-39................. Original............. August 15, 2003.
40-57................. 1.................... September 15, 2003.
58-105................ Original............. August 15, 2003.
106................... 1.................... September 15, 2003.
107-147............... Original............. August 15, 2003.
148................... 1.................... September 15, 2003.
149-154............... Original............. August 15, 2003.
155-156............... 1.................... September 15, 2003.
157-167............... Original............. August 15, 2003.
168................... 1.................... September 15, 2003.
169-195............... Original............. August 15, 2003.
196................... 1.................... September 15, 2003.
197-218............... Original............. August 15, 2003.
219-220............... 1.................... September 15, 2003.
221-237............... Original............. August 15, 2003.
Total pages: 237.................
PW SB PW4ENG 72-759.................. All................... Original............. July 7, 2003.
Total pages: 228.................
PW SB PW4ENG 72-759.................. 1..................... 1.................... September 16, 2003.
2-4................... Original............. July 7, 2003.
5-12.................. 1.................... September 16, 2003.
13-99................. Original............. July 7, 2003.
100................... 1.................... September 16, 2003.
101-134............... Original............. July 7, 2003.
135................... 1.................... September 16, 2003.
136-143............... Original............. July 7, 2003.
144-146............... 1.................... September 16, 2003.
147-174............... Original............. July 7, 2003.
175................... 1.................... September 16, 2003.
176-203............... Original............. July 7, 2003.
204................... 1.................... September 16, 2003.
205-224............... Original............. July 7, 2003.
225-226............... 1.................... September 16, 2003.
227................... Original............. July 7, 2003.
Total pages: 227.................
PW IEN 02KCW13E...................... All................... Original............. November 21, 2002.
Total pages: 20..................
PW IEN 02KCW13H...................... All................... Original............. December 9, 2002.
Total pages: 21..................
PW IEN 96KC973D...................... All................... Original............. October 12, 2001.
Total pages: 19..................
PW TR 71-0018........................ All................... Original............. November 14, 2001.
[[Page 56152]]
Total pages: 24..................
PW TR 71-0026........................ All................... Original............. November 14, 2001.
Total pages: 24..................
PW TR 71-0035........................ All................... Original............. November 14, 2001.
Total pages: 24..................
PW4000 EM 50A443, 71-00-00, TESTING- All................... Original............. March 15, 2002.
21.
Total pages: 20..................
PW4000 EM 50A605, 71-00-00, TESTING- All................... Original............. March 15, 2002.
21.
Total pages: 20..................
PW4000 EM 50A605, 71-00-00,..........
TESTING-21........................... 1-7................... Original............. March 15, 2002.
8-25.................. N/A.................. June 15, 2003.
Total pages: 25..................
PW4000 EM 50A822, 71-00-00, TESTING- All................... Original............. March 15, 2002.
21.
Total pages: 20..................
Chromalloy Florida Repair Procedure,
00 CFL-039-0:
Summary.......................... 1-3................... Original............. December 27, 2000.
Insp/chk-01...................... 801................... Original............. December 27, 2000.
Repair-01........................ 901-903............... Original............. December 27, 2000.
Total pages: 7...............
----------------------------------------------------------------------------------------------------------------
The incorporation by reference of PW SB PW4ENG 72-714, Revision 1,
dated November 8, 2001, PW IEN 96KC973D, dated October 12, 2001; PW
TR 71-0018, PW TR 71-0026, and PW TR 71-0035, all dated November 14,
2001; was approved by the Director of the Federal Register as of
January 17, 2002 (67 FR 1, January 2, 2002). The incorporation by
reference of PW SB PW4ENG 72-749, dated June 17, 2002; PW4000 EM
50A443, Section 71-00-00, Testing-21, dated March 15, 2002; PW4000
EM 50A822, Section 71-00-00, Testing-21, dated March 15, 2002;
PW4000 EM 50A605, Section 71-00-00, Testing-21, dated March 15,
2002; and Chromalloy Florida Repair Procedure, 00 CFL-039-0, dated
December 27, 2000; was approved by the Director of the Federal
Register as of November 12, 2002 (67 FR 65484, October 25, 2002).
The incorporation by reference of PW SB PW4ENG 72-714, Revision 2,
dated February 28, 2003; PW SB PW4ENG 72-755, Revision 2, dated May
23, 2003; PW SB PW4ENG 72-749, Revision 1, dated January 8, 2003;
and PW EM 50A605, Section 71-00-00, Testing-21, dated June 15, 2003,
was approved by the Director of the Federal Register as of July 7,
2003 (68 FR 33844; June 6, 2003). The Director of the Federal
Register approves the incorporation by reference of PW SB PW4ENG 72-
714, dated June 27, 2000; PW SB PW4ENG 72-755, Revision 3, dated
September 16, 2003; PW SB PW4ENG 72-756, dated July 7, 2003; PW SB
PW4ENG 72-756, Revision 1, dated September 15, 2003; PW SB PW4ENG
72-757, Revision 1, dated September 15, 2003; PW SB PW4ENG 72-759,
dated July 7, 2003; PW SB PW4ENG 72-759, Revision 1, dated September
16, 2003; PW IEN 02KCW13E, dated November 21, 2002; and PW IEN
02KCW13H, dated December 9, 2002, in accordance with 5 U.S.C. 552(a)
and 1 CFR part 51. PW document copies may be obtained from Pratt and
Whitney, 400 Main St., East Hartford, CT 06108; telephone (860) 565-
7700; fax (860) 565-1605. Chromalloy Florida document copies may be
obtained from Chromalloy Florida, 630 Anchors St., NW., Walton
Beach, FL 32548; telephone (850) 244-7684; fax (850) 244-6322.
Copies may be inspected at the FAA, New England Region, Office of
the Regional Counsel, 12 New England Executive Park, Burlington, MA;
or at the Office of the Federal Register, 800 North Capitol Street,
NW, suite 700, Washington, DC.
Effective Date
(y) This amendment becomes effective on October 30, 2003.
Issued in Burlington, Massachusetts, on September 19, 2003.
Jay J. Pardee,
Manager, Engine and Propeller Directorate, Aircraft Certification
Service.
[FR Doc. 03-24486 Filed 9-29-03; 8:45 am]
BILLING CODE 4910-13-P
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