Published 2004-03-03 · Federal Register document 04-4561
Airworthiness Directives; McDonnell Douglas Model DC-9-31 and DC-9-32 Airplanes
Publication summary
This amendment adopts a new airworthiness directive (AD), applicable to certain McDonnell Douglas Model DC-9-31 and DC-9-32 airplanes, that requires replacement of certain power relays, and subsequent repetitive cleaning, inspecting, repairing, and testing of certain replaced power relays. This action is necessary to prevent internal arcing of the left and right generator power relays, auxiliary power relays, and external power relays, and consequent smoke and/or fire in the cockpit and cabin. This action is intended to address the identified unsafe condition.
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Source: Federal Register annual FAA metadata. Acquired 2026-09-03T22:23:13.905821+00:00. The title, summary and date are source facts.
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- federal_register_ad_metadata_2004-cb1e1f18d61cac01
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Final-rule publication
Recorded publication clauses
- AD identifier printed in this edition
- 2004-05-08
- Effective date printed in this edition
- 2004-04-07
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Read 2 complete recorded clauses
Applicability wording · Applicability
Applicability: Model DC-9-31 airplanes having manufacturer's fuselage numbers 1039 and 1046, and Model DC-9-32 airplanes having manufacturer's fuselage numbers 0268 and 0505; certificated in any category.
Exact source excerpt. Text positions 5960–6172, end exclusive, in the original decoded publication. SHA-256: ba4e4cb920bc13d64793932ea5193e8118bff27c482591050987666f373f61b9
Compliance and requirements
Compliance: Required as indicated, unless accomplished
previously.
To prevent internal arcing of the left and right generator power
relays, auxiliary power relays, and external power relays, and
consequent smoke and/or fire in the cockpit and cabin, accomplish
the following:
Inspection
(a) Within 24 months after the effective date of this AD,
perform a one-time inspection of the left and right generator power
relays, auxiliary power relays, and external power relays, to
determine if Sundstrand (Westinghouse) part number (P/N) 914F567-3
or -4 is installed, per Boeing Alert Service Bulletin DC9-24A191,
Revision 02, dated January 7, 2003.
Replacement or Modification/Reidentification of Any Generator Power
Relay, Auxiliary Power Relay, or External Power Relay, P/N 914F567-3
(b) If any generator power relay, auxiliary power relay, or
external power relay, Sundstrand (Westinghouse) P/N 914F567-3, is
found installed during the inspection required by paragraph (a) of
this AD, within 24 months after the effective date of this AD, do
either action specified in paragraph (b)(1) or (b)(2) of this AD per
the Accomplishment Instructions of Boeing Alert Service Bulletin
DC9-24A191, Revision 02, dated January 7, 2003.
(1) Replace the power relay having Sundstrand (Westinghouse) P/N
914F567-3 with either a serviceable power relay having Sundstrand
(Westinghouse) P/N 9008D09 series or 914F567-4.
(2) Modify the power relay, Sundstrand (Westinghouse) P/N
914F567-3, to a -4 configuration.
[[Page 9934]]
Maintenance or Replacement of Any Generator Power Relay, Auxiliary
Power Relay, or External Power Relay, P/N 914F567-4
(c) If any generator power relay, auxiliary power relay, or
external power relay, Sundstrand (Westinghouse) P/N 914F567-4, is
found installed during the inspection required by paragraph (a) of
this AD, clean, inspect, repair, and test the relay, or replace the
power relay with a serviceable power relay having Sundstrand
(Westinghouse) P/N 9008D09 series or 914F567-4; per Boeing Alert
Service Bulletin DC9-24A191, Revision 02, dated January 7, 2003; at
the time specified in paragraph (c)(1) of this AD, except as
provided by paragraph (c)(2) of this AD.
(1) Within 7,000 flight hours after installation of the
generator power relay, auxiliary power relay, or external power
relay, Sundstrand (Westinghouse) P/N 914F567-4, or within 24 months
after the effective date of this AD, whichever occurs later.
(2) For airplanes on which the flight hours since installation
of any generator power relay, auxiliary power relay, or external
power relay, Sundstrand (Westinghouse) P/N 914F567-4, cannot be
determined: Within 24 months after the effective date of this AD.
Repetitive Maintenance of Generator Power Relay, Auxiliary Power Relay,
or External Power Relay, Sundstrand (Westinghouse) P/N 914F567-4
(d) Before or upon the accumulation of 7,000 flight hours on any
generator power relay, auxiliary power relay, or external power
relay, Sundstrand (Westinghouse) P/N 914F567-4 since accomplishing
the action(s) required by either paragraph (b) or (c) of this AD, as
applicable, clean, inspect, repair, and test; per Boeing Alert
Service Bulletin DC9-24A191, Revision 02, dated January 7, 2003.
Thereafter, repeat these actions at intervals not to exceed the
accumulation of 7,000 flight hours on the power relay.
Credit for AD 2002-26-13, Amendment 39-13001
(e) Accomplishment of the actions specified in AD 2002-26-13 is
acceptable for compliance with the requirements of this AD.
Alternative Methods of Compliance
(f) In accordance with 14 CFR 39.19, the Manager, Los Angeles
Aircraft Certification Office (ACO), FAA, is authorized to approve
alternative methods of compliance (AMOCs) for this AD.
Incorporation by Reference
(g) The actions shall be done in accordance with Boeing Alert
Service Bulletin DC9-24A191, Revision 02, dated January 7, 2003.
This incorporation by reference was approved by the Director of the
Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR part
51. Copies may be obtained from Boeing Commercial Airplanes, Long
Beach Division, 3855 Lakewood Boulevard, Long Beach, California
90846, Attention: Data and Service Management, Dept. C1-L5A (D800-
0024). Copies may be inspected at the FAA, Transport Airplane
Directorate, 1601 Lind Avenue, SW., Renton, Washington; or at the
FAA, Los Angeles Aircraft Certification Office, 3960 Paramount
Boulevard, Lakewood, California; or at the Office of the Federal
Register, 800 North Capitol Street, NW., suite 700, Washington, DC.
Effective Date
( h) This amendment becomes effective on April 7, 2004.
Exact source excerpt. Text positions 6172–10907, end exclusive, in the original decoded publication. SHA-256: b58b6da71756a04325c9aa97ad9082e7de015b88ee1db98cd53aec019b9d0bd2
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Find all recorded historical references to AD 2004-05-08 · 0 printed reference observations in this pinned collection.
These are observations from one dated publication. Current legal status is unknown; aircraft applicability, installed configuration, compliance and burden require separate evidence. Missing or unparsed conditions remain unknown.
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Official source · 2004-03-03
Publication text
This is the complete recorded text of this dated publication.
Current legal effect is unknown. Aircraft applicability, installed configuration and compliance require separate evidence. PDF/text agreement has not been evaluated.
Read the complete official publication text
[Federal Register Volume 69, Number 42 (Wednesday, March 3, 2004)]
[Rules and Regulations]
[Pages 9932-9934]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 04-4561]
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. 2003-NM-32-AD; Amendment 39-13502; AD 2004-05-08]
RIN 2120-AA64
Airworthiness Directives; McDonnell Douglas Model DC-9-31 and DC-
9-32 Airplanes
AGENCY: Federal Aviation Administration, DOT.
[[Page 9933]]
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: This amendment adopts a new airworthiness directive (AD),
applicable to certain McDonnell Douglas Model DC-9-31 and DC-9-32
airplanes, that requires replacement of certain power relays, and
subsequent repetitive cleaning, inspecting, repairing, and testing of
certain replaced power relays. This action is necessary to prevent
internal arcing of the left and right generator power relays, auxiliary
power relays, and external power relays, and consequent smoke and/or
fire in the cockpit and cabin. This action is intended to address the
identified unsafe condition.
DATES: Effective April 7, 2004.
The incorporation by reference of certain publications listed in
the regulations is approved by the Director of the Federal Register as
of April 7, 2004.
ADDRESSES: The service information referenced in this AD may be
obtained from Boeing Commercial Airplanes, Long Beach Division, 3855
Lakewood Boulevard, Long Beach, California 90846, Attention: Data and
Service Management, Dept. C1-L5A (D800-0024). This information may be
examined at the Federal Aviation Administration (FAA), Transport
Airplane Directorate, Rules Docket, 1601 Lind Avenue, SW., Renton,
Washington; or at the FAA, Los Angeles Aircraft Certification Office,
3960 Paramount Boulevard, Lakewood, California; or at the Office of the
Federal Register, 800 North Capitol Street, NW., suite 700, Washington,
DC.
FOR FURTHER INFORMATION CONTACT: Elvin Wheeler, Aerospace Engineer,
Systems and Equipment Branch, ANM-130L, FAA, Los Angeles Aircraft
Certification Office, 3960 Paramount Boulevard, Lakewood, California
90712-4137; telephone (562) 627-5344; fax (562) 627-5210.
SUPPLEMENTARY INFORMATION: A proposal to amend part 39 of the Federal
Aviation Regulations (14 CFR part 39) to include an airworthiness
directive (AD) that is applicable to certain McDonnell Douglas Model
DC-9-31 and DC-9-32 airplanes was published in the Federal Register on
October 29, 2003 (68 FR 61637). That action proposed to require
replacement of certain power relays, and subsequent repetitive
cleaning, inspecting, repairing, and testing of certain replaced power
relays.
Comments
Interested persons have been afforded an opportunity to participate
in the making of this amendment. No comments were submitted in response
to the proposal or the FAA's determination of the cost to the public.
Conclusion
The FAA has determined that air safety and the public interest
require the adoption of the rule as proposed.
Cost Impact
There are approximately 4 airplanes of the affected design in the
worldwide fleet. The FAA estimates that 2 airplanes of U.S. registry
will be affected by this AD, that it will take approximately 2 work
hours per airplane to accomplish the required inspection, and that the
average labor rate is $65 per work hour. Based on these figures, the
cost impact of the AD on U.S. operators is estimated to be $260, or
$130 per airplane.
The cost impact figure discussed above is based on assumptions that
no operator has yet accomplished any of the requirements of this AD
action, and that no operator would accomplish those actions in the
future if this AD were not adopted. The cost impact figures discussed
in AD rulemaking actions represent only the time necessary to perform
the specific actions actually required by the AD. These figures
typically do not include incidental costs, such as the time required to
gain access and close up, planning time, or time necessitated by other
administrative actions.
Regulatory Impact
The regulations adopted herein will not have a substantial direct
effect on the States, on the relationship between the national
Government and the States, or on the distribution of power and
responsibilities among the various levels of government. Therefore, it
is determined that this final rule does not have federalism
implications under Executive Order 13132.
For the reasons discussed above, I certify that this action (1) is
not a ``significant regulatory action'' under Executive Order 12866;
(2) is not a ``significant rule'' under DOT Regulatory Policies and
Procedures (44 FR 11034, February 26, 1979); and (3) will not have a
significant economic impact, positive or negative, on a substantial
number of small entities under the criteria of the Regulatory
Flexibility Act. A final evaluation has been prepared for this action
and it is contained in the Rules Docket. A copy of it may be obtained
from the Rules Docket at the location provided under the caption
ADDRESSES.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
Adoption of the Amendment
0
Accordingly, pursuant to the authority delegated to me by the
Administrator, the Federal Aviation Administration amends part 39 of
the Federal Aviation Regulations (14 CFR part 39) as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. Section 39.13 is amended by adding the following new airworthiness
directive:
2004-05-08 McDonnell Douglas: Amendment 39-13502. Docket 2003-NM-32-
AD.
Applicability: Model DC-9-31 airplanes having manufacturer's
fuselage numbers 1039 and 1046, and Model DC-9-32 airplanes having
manufacturer's fuselage numbers 0268 and 0505; certificated in any
category.
Compliance: Required as indicated, unless accomplished
previously.
To prevent internal arcing of the left and right generator power
relays, auxiliary power relays, and external power relays, and
consequent smoke and/or fire in the cockpit and cabin, accomplish
the following:
Inspection
(a) Within 24 months after the effective date of this AD,
perform a one-time inspection of the left and right generator power
relays, auxiliary power relays, and external power relays, to
determine if Sundstrand (Westinghouse) part number (P/N) 914F567-3
or -4 is installed, per Boeing Alert Service Bulletin DC9-24A191,
Revision 02, dated January 7, 2003.
Replacement or Modification/Reidentification of Any Generator Power
Relay, Auxiliary Power Relay, or External Power Relay, P/N 914F567-3
(b) If any generator power relay, auxiliary power relay, or
external power relay, Sundstrand (Westinghouse) P/N 914F567-3, is
found installed during the inspection required by paragraph (a) of
this AD, within 24 months after the effective date of this AD, do
either action specified in paragraph (b)(1) or (b)(2) of this AD per
the Accomplishment Instructions of Boeing Alert Service Bulletin
DC9-24A191, Revision 02, dated January 7, 2003.
(1) Replace the power relay having Sundstrand (Westinghouse) P/N
914F567-3 with either a serviceable power relay having Sundstrand
(Westinghouse) P/N 9008D09 series or 914F567-4.
(2) Modify the power relay, Sundstrand (Westinghouse) P/N
914F567-3, to a -4 configuration.
[[Page 9934]]
Maintenance or Replacement of Any Generator Power Relay, Auxiliary
Power Relay, or External Power Relay, P/N 914F567-4
(c) If any generator power relay, auxiliary power relay, or
external power relay, Sundstrand (Westinghouse) P/N 914F567-4, is
found installed during the inspection required by paragraph (a) of
this AD, clean, inspect, repair, and test the relay, or replace the
power relay with a serviceable power relay having Sundstrand
(Westinghouse) P/N 9008D09 series or 914F567-4; per Boeing Alert
Service Bulletin DC9-24A191, Revision 02, dated January 7, 2003; at
the time specified in paragraph (c)(1) of this AD, except as
provided by paragraph (c)(2) of this AD.
(1) Within 7,000 flight hours after installation of the
generator power relay, auxiliary power relay, or external power
relay, Sundstrand (Westinghouse) P/N 914F567-4, or within 24 months
after the effective date of this AD, whichever occurs later.
(2) For airplanes on which the flight hours since installation
of any generator power relay, auxiliary power relay, or external
power relay, Sundstrand (Westinghouse) P/N 914F567-4, cannot be
determined: Within 24 months after the effective date of this AD.
Repetitive Maintenance of Generator Power Relay, Auxiliary Power Relay,
or External Power Relay, Sundstrand (Westinghouse) P/N 914F567-4
(d) Before or upon the accumulation of 7,000 flight hours on any
generator power relay, auxiliary power relay, or external power
relay, Sundstrand (Westinghouse) P/N 914F567-4 since accomplishing
the action(s) required by either paragraph (b) or (c) of this AD, as
applicable, clean, inspect, repair, and test; per Boeing Alert
Service Bulletin DC9-24A191, Revision 02, dated January 7, 2003.
Thereafter, repeat these actions at intervals not to exceed the
accumulation of 7,000 flight hours on the power relay.
Credit for AD 2002-26-13, Amendment 39-13001
(e) Accomplishment of the actions specified in AD 2002-26-13 is
acceptable for compliance with the requirements of this AD.
Alternative Methods of Compliance
(f) In accordance with 14 CFR 39.19, the Manager, Los Angeles
Aircraft Certification Office (ACO), FAA, is authorized to approve
alternative methods of compliance (AMOCs) for this AD.
Incorporation by Reference
(g) The actions shall be done in accordance with Boeing Alert
Service Bulletin DC9-24A191, Revision 02, dated January 7, 2003.
This incorporation by reference was approved by the Director of the
Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR part
51. Copies may be obtained from Boeing Commercial Airplanes, Long
Beach Division, 3855 Lakewood Boulevard, Long Beach, California
90846, Attention: Data and Service Management, Dept. C1-L5A (D800-
0024). Copies may be inspected at the FAA, Transport Airplane
Directorate, 1601 Lind Avenue, SW., Renton, Washington; or at the
FAA, Los Angeles Aircraft Certification Office, 3960 Paramount
Boulevard, Lakewood, California; or at the Office of the Federal
Register, 800 North Capitol Street, NW., suite 700, Washington, DC.
Effective Date
( h) This amendment becomes effective on April 7, 2004.
Issued in Renton, Washington, on February 20, 2004.
Kalene C. Yanamura,
Acting Manager, Transport Airplane Directorate, Aircraft Certification
Service.
[FR Doc. 04-4561 Filed 3-2-04; 8:45 am]
BILLING CODE 4910-13-P
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