Published 2005-10-12 · Federal Register document 05-20072
Airworthiness Directives; Boeing Model 747-100, 747-100B, 747-100B SUD, 747-200B, 747-300, 747SP, and 747SR Series Airplanes
Publication summary
The FAA is superseding an existing airworthiness directive (AD), which applies to certain Boeing Model 747 series airplanes. That AD currently requires repetitive inspections to detect cracks in various areas of the fuselage internal structure, and repair if necessary. This new AD requires repetitive inspections of additional areas of the fuselage internal structure, and related investigative/ corrective actions if necessary. This new AD also removes certain requirements from the existing AD. This AD results from fatigue testing of the fuselage structure of a Boeing Model 747SR series airplane. We are issuing this AD to prevent the loss of the structural integrity of the fuselage, which could result in rapid depressurization of the airplane.
Why this record is shown
Source: Federal Register annual FAA metadata. Acquired 2026-09-03T22:23:17.300228+00:00. The title, summary and date are source facts.
- Source revision
- federal_register_ad_metadata_2005-5d43d153038ee1c1
- Source row
- results[448]
- Raw source SHA-256
- 5d43d153038ee1c1c214f5c3688e38e25e37b832227fe65d52f7420a65ee20f2
Final-rule publication
Recorded publication clauses
- AD identifier printed in this edition
- 2005-20-30
- Effective date printed in this edition
- 2005-11-16
Read 11 complete recorded clauses
Effective Date
Effective Date
(a) This AD becomes effective November 16, 2005.
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Affected ADs
Affected ADs
(b) This AD supersedes AD 2002-10-10.
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Applicability wording · Applicability
Applicability
(c) This AD applies to Boeing Model 747-100, 747-100B, 747-100B
SUD, 747-200B, 747-300, 747SP, and 747SR series airplanes;
certificated in any category; identified in Boeing Service Bulletin
747-53A2349, Revision 2, dated April 3, 2003.
Exact source excerpt. Text positions 18794–19054, end exclusive, in the original decoded publication. SHA-256: 979fb4253abcfcbc690e211d6107247a1f2a94a9ad59f76b783455ffc5f34127
Unsafe Condition
Unsafe Condition
(d) This AD was prompted by the results of fatigue testing of
the fuselage structure of a Boeing Model 747SR series airplane. We
are issuing this AD to prevent the loss of the structural integrity
of the fuselage, which could result in rapid depressurization of the
airplane.
Exact source excerpt. Text positions 19054–19357, end exclusive, in the original decoded publication. SHA-256: 252ae230e6d013947c8aad9f0fcd7365fe5eb52520269798d37c3eb52a52029e
Compliance
Compliance
(e) You are responsible for having the actions required by this
AD performed within the compliance times specified, unless the
actions have already been done.
Restatement of Requirements of AD 2002-10-10 (Excluding Upper Deck
Floor Beams)
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Repetitive Inspections
Repetitive Inspections
(f) Prior to the accumulation of 22,000 total flight cycles, or
within 1,000 flight cycles after June 11, 1993 (the effective date
of AD 93-08-12, amendment 39-8559), whichever occurs later, unless
accomplished previously within the last 2,000 flight cycles; and
thereafter at intervals not to exceed 3,000 flight cycles: Perform
an internal detailed inspection to detect cracks in the areas of the
fuselage internal structure specified in paragraphs (f)(1) through
(f)(6) of this AD; in accordance with Boeing Service Bulletin 747-
53-2349, dated June 27, 1991; Boeing Alert Service Bulletin 747-
53A2349, Revision 1, dated October 12, 2000; or Boeing Service
Bulletin 747-53A2349, Revision 2, dated April 3, 2003. After the
effective date of this AD, only Revision 2 of Boeing Service
Bulletin 747-53A2349 may be used. Continue doing the inspections
until the inspections required by paragraph (i) of this AD are done.
(1) Section 42 upper lobe frames.
(2) Section 46 lower lobe frames.
(3) Section 42 lower lobe frames.
(4) Main entry door cutouts.
(5) Section 41 body station 260, 340, and 400 bulkheads.
(6) Main entry doors.
Note 1: For the purposes of this AD, a detailed inspection is:
``An intensive examination of a specific item, installation, or
assembly to detect damage, failure, or irregularity. Available
lighting is normally supplemented with a direct source of good
lighting at an intensity deemed appropriate. Inspection aids such as
mirror, magnifying lenses, etc., may be necessary. Surface cleaning
and elaborate procedures may be required.''
(g) Prior to the accumulation of 25,000 total flight cycles, or
within 1,000 flight cycles after June 11, 1993, whichever is later,
unless already done within the last 2,000 flight cycles; and
thereafter at intervals not to exceed 3,000 flight cycles: Do an
internal detailed inspection to detect cracks in the Section 46
upper lobe frames, in accordance with Boeing Service Bulletin 747-
53-2349, dated June 27, 1991; Boeing Alert Service Bulletin 747-
53A2349, Revision 1, dated October 12, 2000; or Boeing Service
Bulletin 747-53A2349, Revision 2, dated April 3, 2003. After the
effective date of this AD, only Revision 2 of Boeing Service
Bulletin 747-53A2349 may be used.
Exact source excerpt. Text positions 19617–21947, end exclusive, in the original decoded publication. SHA-256: a571f59652b09c0f4b221bf57e92248376755495c9da09d723a3912d51c5cd0e
Repair of Cracks Detected During Paragraph (f) or (g) Inspections
Repair of Cracks Detected During Paragraph (f) or (g) Inspections
(h) Before further flight, repair any cracks detected during the
inspections done per paragraph (f) or (g) of this AD by doing the
actions specified in paragraph (h)(1) or (h)(2) of this AD, as
applicable.
(1) Repair in accordance with a method approved by the Manager,
Seattle Aircraft Certification Office (ACO), FAA; or using a method
approved in accordance with paragraph (m) of this AD.
(2) Repair in accordance with Boeing Service Bulletin 747-
53A2349, Revision 2, dated April 3, 2003. Where the service bulletin
specifies to contact Boeing for repair instructions, repair in
accordance with a method approved by the Manager, Seattle ACO; or
using a method approved in accordance with paragraph (m) of this AD.
New Requirements of This AD
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Repetitive Inspections
Repetitive Inspections
(i) Do an internal detailed inspection to detect cracking in the
areas of the fuselage internal structure specified in paragraphs
(i)(1), (i)(2), and (i)(3) of this AD, and internal and external
detailed inspections of the areas specified in paragraphs (i)(4),
(i)(5), (i)(6), and (i)(7) of this AD. Do the inspections in
accordance with Boeing Service Bulletin 747-53A2349, Revision 2,
dated April 3, 2003. Do the inspections at the applicable time
specified in paragraph (j) of this AD. Accomplishment of these
inspections terminates the requirements of paragraph (f) of this AD.
(1) Section 42 upper lobe frames.
(2) Section 46 lower lobe frames.
(3) Section 42 lower lobe frames.
(4) Main entry door cutouts.
(5) Nose wheel well bulkheads, sidewall panels, and the STA 360
and 380 floor beams. These areas include the Section 41 body station
260, 340, and 400 bulkheads.
(6) Main entry doors.
(7) Main electronics bay access door cutout.
(j) Do the inspections required by paragraph (i) of this AD at
the applicable time specified in paragraph (j)(1), (j)(2), or (j)(3)
of this AD. Repeat the inspections thereafter at intervals not to
exceed 3,000 flight cycles.
(1) For airplanes on which the inspections required by
paragraphs (f)(1), (f)(2), (f)(3), (f)(4), and (f)(6) of this AD
have been done before the effective date of this AD, but the
inspections required by paragraphs (i)(5) and (i)(7) of this AD have
not been done: Within 3,000 flight cycles since accomplishment of
the most recent inspection required by paragraphs (f)(1), (f)(2),
(f)(3), (f)(4), and (f)(6) of this AD, except the inspections
specified in paragraphs (i)(5) and (i)(7) of this AD may be done
within 3,000 flight cycles since accomplishment of the most recent
inspection required by paragraphs (f)(1), (f)(2), (f)(3), (f)(4),
and (f)(6) of this AD, or within 1,000 flight cycles after the
effective date of this AD, whichever is later.
(2) For airplanes on which the inspections required by
paragraphs (i)(5) and (i)(7) have been done before the effective
date of this AD: Within 3,000 flight cycles since accomplishment of
the most recent inspection required by paragraphs (i)(5) and (i)(7)
of this AD, or within 1,000 flight cycles after the effective date
of this AD, whichever is later.
(3) For airplanes on which the inspections required by paragraph
(f) of this AD have not been done before the effective date of this
AD: Prior to the accumulation of 22,000 total flight cycles, or
within 1,000 flight cycles after the effective date of this AD,
whichever is later.
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Repair of Cracks Detected During Paragraph (i) Inspection
Repair of Cracks Detected During Paragraph (i) Inspection
(k) Before further flight, repair any cracking found during any
inspection required by paragraph (i) of this AD in accordance with
Boeing Service Bulletin 747-53A2349, Revision 2, dated April 3,
2003. Where the service bulletin specifies to contact Boeing for
repair instructions, repair in accordance with a method approved by
the Manager, Seattle ACO; or using a method approved in accordance
with paragraph (m) of this AD.
[[Page 59256]]
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Actions Previously Accomplished
Actions Previously Accomplished
(l) Inspections required by paragraph (i) of this AD,
accomplished before the effective date of this AD, in accordance
with the Accomplishment Instructions of Boeing Service Bulletin 747-
53-2349, dated June 27, 1991; or Boeing Alert Service Bulletin 747-
53A2349, Revision 1, dated October 12, 2000; are acceptable for
compliance with the corresponding action required by paragraph (i)
of this AD.
Alternative Methods of Compliance (AMOCs)
(m)(1) The Manager, Seattle ACO, FAA, has the authority to
approve AMOCs for this AD, if requested using the procedures found
in 14 CFR 39.19.
(2) Before using any AMOC approved in accordance with 14 CFR
39.19 on any airplane to which the AMOC applies, notify the
appropriate principal inspector in the FAA Flight Standards
Certificate Holding District Office.
(3) An AMOC that provides an acceptable level of safety may be
used for any repair required by this AD, if it is approved by an
Authorized Representative for the Boeing Commercial Airplanes
Delegation Option Authorization Organization who has been authorized
by the Manager, Seattle ACO, to make those findings. For a repair
method to be approved, the repair must meet the certification basis
of the airplane, and the approval must specifically refer to this
AD.
(4) Alternative methods of compliance and FAA-approved repairs,
approved previously in accordance with AD 2002-10-10 or AD 93-08-12,
are approved as alternative methods of compliance with the
corresponding requirements of this AD.
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Material Incorporated by Reference
Material Incorporated by Reference
(n) You must use Boeing Service Bulletin 747-53-2349, dated June
27, 1991; Boeing Alert Service Bulletin 747-53A2349, Revision 1,
dated October 12, 2000; or Boeing Service Bulletin 747-53A2349,
Revision 2, dated April 3, 2003; to perform the actions that are
required by this AD, unless the AD specifies otherwise.
(1) The Director of the Federal Register approves the
incorporation by reference of Boeing Service Bulletin 747-53A2349,
Revision 2, dated April 3, 2003, in accordance with 5 U.S.C. 552(a)
and 1 CFR part 51.
(2) The Director of the Federal Register previously approved the
incorporation by reference of Boeing Alert Service Bulletin 747-
53A2349, Revision 1, dated October 12, 2000, as of June 27, 2002 (67
FR 36081, May 23, 2002).
(3) The Director of the Federal Register previously approved the
incorporation by reference of Boeing Service Bulletin 747-53-2349,
dated June 27, 1991, as of June 11, 1993 (58 FR 27927, May 12,
1993).
(4) To get copies of the service information, contact Boeing
Commercial Airplanes, P.O. Box 3707, Seattle, Washington 98124-2207.
You may review copies at the Docket Management Facility, U.S.
Department of Transportation, 400 Seventh Street SW., room PL-401,
Nassif Building, Washington, DC; on the Internet at http://dms.dot.gov; or at the National Archives and Records Administration
(NARA). For information on the availability of this material at the
NARA, call (202) 741-6030, or go to http://www.archives.gov/federal_register/code_of_federal_regulations/ibr_locations.html.
Exact source excerpt. Text positions 27527–29129, end exclusive, in the original decoded publication. SHA-256: 6258365ed1e5a0dd1ef8bafb720fbd6884a679a7c8002d4be41b160825696a1e
No replacement link has been established from this edition. The complete historical rule chain and current legal effect remain unknown.
Find all recorded historical references to AD 2005-20-30 · 0 printed reference observations in this pinned collection.
These are observations from one dated publication. Current legal status is unknown; aircraft applicability, installed configuration, compliance and burden require separate evidence. Missing or unparsed conditions remain unknown.
Why these observations are shown
They were extracted offline from the same immutable official HTML source as the complete recorded text. The dated source wording, original text coordinates and exact quote digests are retained. PDF/text agreement and current regulatory effect have not been qualified.
Observation revision: whole-ad-publication-clause-observations-1.0.1. Text SHA-256: 1470a289154a27737878591efc47ad7e37c342ad080c0f55cdc6b7e96f148ba7. Source manifest: 985df4dc335457d1b28e14af17bdafae4fecc61607e1f2b6b0c1c30f1c594808.
Official source · 2005-10-12
Publication text
This is the complete recorded text of this dated publication.
Current legal effect is unknown. Aircraft applicability, installed configuration and compliance require separate evidence. PDF/text agreement has not been evaluated.
Read the complete official publication text
[Federal Register Volume 70, Number 196 (Wednesday, October 12, 2005)]
[Rules and Regulations]
[Pages 59252-59256]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 05-20072]
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DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2005-20880; Directorate Identifier 2003-NM-229-AD;
Amendment 39-14327; AD 2005-20-30]
RIN 2120-AA64
Airworthiness Directives; Boeing Model 747-100, 747-100B, 747-
100B SUD, 747-200B, 747-300, 747SP, and 747SR Series Airplanes
AGENCY: Federal Aviation Administration (FAA), Department of
Transportation (DOT).
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: The FAA is superseding an existing airworthiness directive
(AD), which applies to certain Boeing Model 747 series airplanes. That
AD currently requires repetitive inspections to detect cracks in
various areas of the fuselage internal structure, and repair if
necessary. This new AD requires repetitive inspections of additional
areas of the fuselage internal structure, and related investigative/
corrective actions if necessary. This new AD also removes certain
requirements from the existing AD. This AD results from fatigue testing
of the fuselage structure of a Boeing Model 747SR series airplane. We
are issuing this AD to prevent the loss of the structural integrity of
the fuselage, which could result in rapid depressurization of the
airplane.
DATES: Effective November 16, 2005.
The Director of the Federal Register approved the incorporation by
reference of Boeing Service Bulletin 747-53A2349, Revision 2, dated
April 3, 2003, as of November 16, 2005.
On June 27, 2002 (67 FR 36081, May 23, 2002), the Director of the
Federal Register approved the incorporation by reference of Boeing
Alert Service Bulletin 747-53A2349, Revision 1, dated October 12, 2000.
On June 11, 1993 (58 FR 27927, May 12, 1993), the Director of the
Federal Register approved the incorporation by reference of Boeing
Service Bulletin 747-53-2349, dated June 27, 1991.
ADDRESSES: You may examine the AD docket on the Internet at http://dms.dot.gov or in person at the Docket Management Facility, U.S.
Department of Transportation, 400 Seventh Street SW., Nassif Building,
room PL-401, Washington, DC.
Contact Boeing Commercial Airplanes, P.O. Box 3707, Seattle,
Washington 98124-2207, for service information identified in this AD.
FOR FURTHER INFORMATION CONTACT: Ivan Li, Aerospace Engineer, Airframe
Branch, ANM-120S, FAA, Seattle Aircraft Certification Office, 1601 Lind
Avenue, SW., Renton, Washington 98055-4056; telephone (425) 917-6437;
fax (425) 917-6590.
SUPPLEMENTARY INFORMATION:
Examining the Docket
You may examine the AD docket on the Internet at http://dms.dot.gov
or in person at the Docket Management Facility office between 9 a.m.
and 5 p.m., Monday through Friday, except Federal holidays. The Docket
Management Facility office (telephone (800) 647-5227) is located on the
plaza level of the Nassif Building at the street address stated in the
ADDRESSES section.
Discussion
The FAA issued a notice of proposed rulemaking (NPRM) to amend 14
CFR part 39 to include an AD that supersedes AD 2002-10-10, amendment
39-12756 (67 FR 36081, May 23, 2002). The existing AD applies to
certain Boeing Model 747 series airplanes. That NPRM was published in
the Federal Register on April 11, 2005 (70 FR
[[Page 59253]]
18332). That NPRM proposed to require repetitive inspections to detect
cracks in various areas of the fuselage internal structure, and related
investigative/corrective actions if necessary.
Comments
We provided the public the opportunity to participate in the
development of this AD. We have considered the comments that have been
received on the NPRM.
Request To Clarify Paragraph (b) of the NPRM
One commenter, the manufacturer, requests that paragraph (b) of the
NPRM be revised to indicate that the NPRM does not address the upper
deck floor beams, one subject of AD 2002-10-10. The commenter suggests
that paragraph (b) be revised to read, ``This AD supersedes AD 2002-10-
10, amendment 39-12756 (67 FR 36081, May 23, 2002), except AD 2002-10-
10, paragraphs (a)(1), (d), (e), and (g), are not addressed by this
AD.''
We do not agree. In the ``Other Related Rulemaking'' section of the
NPRM, we clarified that all requirements from AD 2002-10-10 related to
the upper deck floor beams are included in a separate rulemaking
action. Consequently, on April 1, 2005, we issued an NPRM, Docket No.
FAA-2005-20879, to propose to address cracking in the upper chords of
the upper deck floor beams. That NPRM was published in the Federal
Register on April 11, 2005 (70 FR 18327). We have not revised the final
rule in this regard.
Request To Revise Paragraph (i) of the NPRM
The same commenter requests that paragraph (i) of the NPRM be
revised to indicate that the inspection for the areas specified in
paragraph (i)(5) of the NPRM consists of internal and external detailed
inspections. The commenter notes that the revision should be made to
agree with Boeing Service Bulletin 747-53A2349, Revision 2, dated April
3, 2003 (which is referenced as the appropriate source of service
information for accomplishing the proposed actions).
We agree with the commenter. The inspections of the nose wheel well
bulkheads and floor beams specified in paragraph (i)(5) of the final
rule are internal and external inspections. We have revised paragraph
(i) of the final rule accordingly.
Request To Move Grace Period From Paragraph (j)(2) to Paragraph (j)(1)
The same commenter requests that the grace period ``within 1,000
flight cycles after the effective date of this AD,'' be removed from
the compliance time in paragraph (j)(2) of the NPRM and be added to the
compliance time in paragraph (j)(1) of the NPRM. The commenter believes
moving the grace period will convey the true intent of the service
bulletin. The commenter states that the grace period can be removed
from paragraph (j)(2) because the paragraph applies to operators that
have already performed the inspections specified in paragraphs (i)(5)
and (i)(7) of the NPRM. The commenter explains that these operators
therefore are using Revision 2 of the service bulletin and would
continue the inspections at the 3,000-flight-cycle repetitive interval.
We partially agree with the commenter. We agree with the commenter
that the grace period ``within 1,000 flight cycles after the effective
date of this AD'' should be added to the compliance time in paragraph
(j)(1) of the final rule and have revised paragraph (j)(1) accordingly.
We find that the grace period will keep airplanes from being grounded
unnecessarily and will provide an acceptable level of safety. However,
we do not agree to remove the grace period from paragraph (j)(2) of the
final rule. Operators that have voluntarily accomplished the
inspections specified in paragraphs (i)(5) and (i)(7) of the final rule
before the effective date of the final rule should be given the same
grace period for the new inspections as operators that have not done
the inspections specified in paragraphs (i)(5) and (i)(7). We also note
that this grace period is for the new inspections specified in
paragraphs (i)(5) and (i)(7) and that operators are still required to
do the inspections specified in paragraph (f) of the final rule at
intervals not to exceed 3,000 flight cycles until all the inspections
required by paragraph (i) of the final rule are done.
Request To Revise Compliance Time in Paragraph (j)(3)
The same commenter requests that the compliance time specified in
paragraph (j)(3) of the NPRM be revised to clarify that the grace
period is limited to the ``new work'' specified in paragraphs (i)(5)
and (i)(7) of the NPRM. The commenter states that the existing
compliance time would allow deferral of all the inspections until
23,000 total flight cycles. The commenter recommends that the
compliance time read as follows: ``Accomplish the inspections required
by paragraphs (i)(1), (i)(2), (i)(3), (i)(4), (f)(5), and (i)(6) of
this AD prior to the accumulation of 22,000 flight cycles. Accomplish
the inspections required by paragraphs (i)(5) and (i)(7) of this AD
prior to the accumulation of 22,000 flight cycles, or within 1,000
flight cycles after the effective date of this AD, whichever is
later.''
We acknowledge that the only new inspections required by the final
rule are the inspections specified in paragraphs (i)(5) and (i)(7) of
the final rule. However, we do not agree that the compliance time
specified in paragraph (j)(3) of the final rule allows for deferral of
the other inspections specified in paragraph (i) of the final rule.
Although an operator may delay doing the inspections specified in
paragraphs (i)(1), (i)(2), (i)(3), (i)(4), and (i)(6) of the final rule
until the end of the grace period, the operator is still required to do
the equivalent inspections specified in paragraph (f) of the final
rule. Thus the existing inspections required by paragraph (f) of the
final rule must be done at the compliance times specified in paragraph
(f) until all the inspections required by paragraph (i) are done. We
have not changed the final rule in this regard.
Request To Clarify Repair Reference
The same commenter requests that paragraphs (h) and (k) of the NPRM
be revised to clarify that the Boeing Structural Repair Manuals (SRMs)
meet the intent of the NPRM for repairs. The commenter contends that
the SRMs contain the appropriate repairs and are referenced in Boeing
Service Bulletin 747-53-2349. The commenter believes that the phrase
``For a repair method to be approved, the approval must specifically
reference this AD'' in the second part of paragraph (k) should apply
only to the second part of the paragraph that says to ``contact
Boeing.'' The commenter notes that some operators may have already done
the repair per the SRM and suggests it would be best to state that the
SRMs meet the intent of the AD.
We partially agree with the commenter. We agree with the commenter
that the SRM procedures referenced in the service bulletin are an
appropriate source of service information for doing the repairs
required by the final rule. We have revised paragraph (h) of the final
rule to allow operators to do repairs in accordance with Boeing Service
Bulletin 747-53A2349, Revision 2, as specified in paragraph (k) of the
final rule.
[[Page 59254]]
However, we do not agree to revise paragraph (k) of the final rule
to state that the SRM meets the intent of the final rule because
paragraph (k) specifies to do the repair in accordance with Boeing
Service Bulletin 747-53A2349, Revision 2, which references the SRM.
Therefore, operators that do the repair in accordance with the
applicable SRM referenced in the service bulletin meet the repair
requirement of the final rule and do not need further FAA approval.
Paragraph (k) of the final rule specifies to repair in accordance with
FAA approval only where the service bulletin specifies to contact
Boeing for repair. Thus, operators are required to obtain FAA approval
only for repairs that are beyond the scope of the service bulletin or
SRM. As the commenter noted, the phrase, ``For a repair method to be
approved, the approval must specifically reference this AD,'' applies
only to operators that are required to obtain FAA approval. We have not
revised the final rule in this regard.
Request To Include Effect of AD 2004-07-22 on the NPRM
Two commenters request that the NPRM include the effect of AD 2004-
07-22, amendment 39-13566 (69 FR 18250, April 7, 2004), which mandates
Boeing Document No. D6-35022, ``Supplemental Structural Inspection
Document,'' (SSID) for Model 747 Airplanes, Revision G, dated December
2000. One commenter states that it has done the SSID inspections
required by AD 2004-07-22 and that the NPRM may include inspections
already covered by the SSID inspections. The commenter suggests that,
to prevent duplicate work, the NPRM should identify the paragraphs for
which SSID inspections are acceptable as an alternative method of
compliance (AMOC). The other commenter, the manufacturer, notes that
the SSID includes statements that allow the use of Boeing Service
Bulletin 747-53-2349 inspections in lieu of SSID inspections. The
commenter notes that, because of the NPRM, there will be a requirement
to perform the SSID inspections and the Boeing Service Bulletin 747-53-
2349 inspections without an allowance to use the service bulletin
inspections as a substitute for the SSID inspections. The commenter
contends that it is better to have an operator use the service bulletin
inspections due to the improved level of detailed instructions.
We acknowledge that certain inspections done in accordance with
Boeing Service Bulletin 747-53-2349 may be acceptable as a substitute
for corresponding SSID inspections and vice versa, because inspections
done in accordance with both documents cover common areas. However,
operators must identify the inspections and substantiate that any
substitutions would provide an acceptable level of safety, and we must
approve any substitutions. In order to avoid further delay to the
inspections required by this final rule, we have not revised the final
rule in this regard. Operators may request approval for AMOCs according
to paragraph (m) of this final rule. For AD 2004-07-22, operators may
request approval for AMOCs according to paragraph (g) of that AD.
Explanation of Change Made to This Final Rule
We have simplified paragraphs (h)(1), (h)(2), and (k) of this AD by
referring to the ``Alternative Methods of Compliance (AMOCs)''
paragraph (m) of this final rule for repair methods.
Clarification of AMOC Paragraph
We have revised this final rule to clarify the appropriate
procedure for notifying the principal inspector before using any
approved AMOC on any airplane to which the AMOC applies.
Conclusion
We have carefully reviewed the available data, including the
comments that have been received, and determined that air safety and
the public interest require adopting the AD with the changes described
previously. We have determined that these changes will neither increase
the economic burden on any operator nor increase the scope of the AD.
Costs of Compliance
This AD will affect about 489 airplanes worldwide, and 155
airplanes of U.S. registry. The following table provides the estimated
costs for U.S. operators to comply with this AD.
Estimated Costs
----------------------------------------------------------------------------------------------------------------
Cost per
Average airplane, Number of
Action Work labor Parts per U.S.- Fleet cost
hours rate per inspection registered
hour cycle airplanes
----------------------------------------------------------------------------------------------------------------
Inspections, excluding upper deck floor 145 $65 None............ $9,425 155 $1,460,875
beams, per inspection cycle (required
by AD 2002-10-10).
Inspections (new AD)................... 130 65 None............ 8,450 155 1,309,750
----------------------------------------------------------------------------------------------------------------
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, Section 106, describes the
authority of the FAA Administrator. Subtitle VII, Aviation Programs,
describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701, ``General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.
Regulatory Findings
We have determined that this AD will not have federalism
implications under Executive Order 13132. This AD will not have a
substantial direct effect on the States, on the relationship between
the National Government and the States, or on the distribution of power
and responsibilities among the various levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866;
(2) Is not a ``significant rule'' under DOT Regulatory Policies and
Procedures (44 FR 11034, February 26, 1979); and
(3) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
We prepared a regulatory evaluation of the estimated costs to
comply with
[[Page 59255]]
this AD and placed it in the AD docket. See the ADDRESSES section for a
location to examine the regulatory evaluation.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
Adoption of the Amendment
0
Accordingly, under the authority delegated to me by the Administrator,
the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The Federal Aviation Administration (FAA) amends Sec. 39.13 by
removing amendment 39-12756 (67 FR 36081, May 23, 2002) and by adding
the following new airworthiness directive (AD):
2005-20-30 Boeing: Amendment 39-14327. Docket No. FAA-2005-20880;
Directorate Identifier 2003-NM-229-AD.
Effective Date
(a) This AD becomes effective November 16, 2005.
Affected ADs
(b) This AD supersedes AD 2002-10-10.
Applicability
(c) This AD applies to Boeing Model 747-100, 747-100B, 747-100B
SUD, 747-200B, 747-300, 747SP, and 747SR series airplanes;
certificated in any category; identified in Boeing Service Bulletin
747-53A2349, Revision 2, dated April 3, 2003.
Unsafe Condition
(d) This AD was prompted by the results of fatigue testing of
the fuselage structure of a Boeing Model 747SR series airplane. We
are issuing this AD to prevent the loss of the structural integrity
of the fuselage, which could result in rapid depressurization of the
airplane.
Compliance
(e) You are responsible for having the actions required by this
AD performed within the compliance times specified, unless the
actions have already been done.
Restatement of Requirements of AD 2002-10-10 (Excluding Upper Deck
Floor Beams)
Repetitive Inspections
(f) Prior to the accumulation of 22,000 total flight cycles, or
within 1,000 flight cycles after June 11, 1993 (the effective date
of AD 93-08-12, amendment 39-8559), whichever occurs later, unless
accomplished previously within the last 2,000 flight cycles; and
thereafter at intervals not to exceed 3,000 flight cycles: Perform
an internal detailed inspection to detect cracks in the areas of the
fuselage internal structure specified in paragraphs (f)(1) through
(f)(6) of this AD; in accordance with Boeing Service Bulletin 747-
53-2349, dated June 27, 1991; Boeing Alert Service Bulletin 747-
53A2349, Revision 1, dated October 12, 2000; or Boeing Service
Bulletin 747-53A2349, Revision 2, dated April 3, 2003. After the
effective date of this AD, only Revision 2 of Boeing Service
Bulletin 747-53A2349 may be used. Continue doing the inspections
until the inspections required by paragraph (i) of this AD are done.
(1) Section 42 upper lobe frames.
(2) Section 46 lower lobe frames.
(3) Section 42 lower lobe frames.
(4) Main entry door cutouts.
(5) Section 41 body station 260, 340, and 400 bulkheads.
(6) Main entry doors.
Note 1: For the purposes of this AD, a detailed inspection is:
``An intensive examination of a specific item, installation, or
assembly to detect damage, failure, or irregularity. Available
lighting is normally supplemented with a direct source of good
lighting at an intensity deemed appropriate. Inspection aids such as
mirror, magnifying lenses, etc., may be necessary. Surface cleaning
and elaborate procedures may be required.''
(g) Prior to the accumulation of 25,000 total flight cycles, or
within 1,000 flight cycles after June 11, 1993, whichever is later,
unless already done within the last 2,000 flight cycles; and
thereafter at intervals not to exceed 3,000 flight cycles: Do an
internal detailed inspection to detect cracks in the Section 46
upper lobe frames, in accordance with Boeing Service Bulletin 747-
53-2349, dated June 27, 1991; Boeing Alert Service Bulletin 747-
53A2349, Revision 1, dated October 12, 2000; or Boeing Service
Bulletin 747-53A2349, Revision 2, dated April 3, 2003. After the
effective date of this AD, only Revision 2 of Boeing Service
Bulletin 747-53A2349 may be used.
Repair of Cracks Detected During Paragraph (f) or (g) Inspections
(h) Before further flight, repair any cracks detected during the
inspections done per paragraph (f) or (g) of this AD by doing the
actions specified in paragraph (h)(1) or (h)(2) of this AD, as
applicable.
(1) Repair in accordance with a method approved by the Manager,
Seattle Aircraft Certification Office (ACO), FAA; or using a method
approved in accordance with paragraph (m) of this AD.
(2) Repair in accordance with Boeing Service Bulletin 747-
53A2349, Revision 2, dated April 3, 2003. Where the service bulletin
specifies to contact Boeing for repair instructions, repair in
accordance with a method approved by the Manager, Seattle ACO; or
using a method approved in accordance with paragraph (m) of this AD.
New Requirements of This AD
Repetitive Inspections
(i) Do an internal detailed inspection to detect cracking in the
areas of the fuselage internal structure specified in paragraphs
(i)(1), (i)(2), and (i)(3) of this AD, and internal and external
detailed inspections of the areas specified in paragraphs (i)(4),
(i)(5), (i)(6), and (i)(7) of this AD. Do the inspections in
accordance with Boeing Service Bulletin 747-53A2349, Revision 2,
dated April 3, 2003. Do the inspections at the applicable time
specified in paragraph (j) of this AD. Accomplishment of these
inspections terminates the requirements of paragraph (f) of this AD.
(1) Section 42 upper lobe frames.
(2) Section 46 lower lobe frames.
(3) Section 42 lower lobe frames.
(4) Main entry door cutouts.
(5) Nose wheel well bulkheads, sidewall panels, and the STA 360
and 380 floor beams. These areas include the Section 41 body station
260, 340, and 400 bulkheads.
(6) Main entry doors.
(7) Main electronics bay access door cutout.
(j) Do the inspections required by paragraph (i) of this AD at
the applicable time specified in paragraph (j)(1), (j)(2), or (j)(3)
of this AD. Repeat the inspections thereafter at intervals not to
exceed 3,000 flight cycles.
(1) For airplanes on which the inspections required by
paragraphs (f)(1), (f)(2), (f)(3), (f)(4), and (f)(6) of this AD
have been done before the effective date of this AD, but the
inspections required by paragraphs (i)(5) and (i)(7) of this AD have
not been done: Within 3,000 flight cycles since accomplishment of
the most recent inspection required by paragraphs (f)(1), (f)(2),
(f)(3), (f)(4), and (f)(6) of this AD, except the inspections
specified in paragraphs (i)(5) and (i)(7) of this AD may be done
within 3,000 flight cycles since accomplishment of the most recent
inspection required by paragraphs (f)(1), (f)(2), (f)(3), (f)(4),
and (f)(6) of this AD, or within 1,000 flight cycles after the
effective date of this AD, whichever is later.
(2) For airplanes on which the inspections required by
paragraphs (i)(5) and (i)(7) have been done before the effective
date of this AD: Within 3,000 flight cycles since accomplishment of
the most recent inspection required by paragraphs (i)(5) and (i)(7)
of this AD, or within 1,000 flight cycles after the effective date
of this AD, whichever is later.
(3) For airplanes on which the inspections required by paragraph
(f) of this AD have not been done before the effective date of this
AD: Prior to the accumulation of 22,000 total flight cycles, or
within 1,000 flight cycles after the effective date of this AD,
whichever is later.
Repair of Cracks Detected During Paragraph (i) Inspection
(k) Before further flight, repair any cracking found during any
inspection required by paragraph (i) of this AD in accordance with
Boeing Service Bulletin 747-53A2349, Revision 2, dated April 3,
2003. Where the service bulletin specifies to contact Boeing for
repair instructions, repair in accordance with a method approved by
the Manager, Seattle ACO; or using a method approved in accordance
with paragraph (m) of this AD.
[[Page 59256]]
Actions Previously Accomplished
(l) Inspections required by paragraph (i) of this AD,
accomplished before the effective date of this AD, in accordance
with the Accomplishment Instructions of Boeing Service Bulletin 747-
53-2349, dated June 27, 1991; or Boeing Alert Service Bulletin 747-
53A2349, Revision 1, dated October 12, 2000; are acceptable for
compliance with the corresponding action required by paragraph (i)
of this AD.
Alternative Methods of Compliance (AMOCs)
(m)(1) The Manager, Seattle ACO, FAA, has the authority to
approve AMOCs for this AD, if requested using the procedures found
in 14 CFR 39.19.
(2) Before using any AMOC approved in accordance with 14 CFR
39.19 on any airplane to which the AMOC applies, notify the
appropriate principal inspector in the FAA Flight Standards
Certificate Holding District Office.
(3) An AMOC that provides an acceptable level of safety may be
used for any repair required by this AD, if it is approved by an
Authorized Representative for the Boeing Commercial Airplanes
Delegation Option Authorization Organization who has been authorized
by the Manager, Seattle ACO, to make those findings. For a repair
method to be approved, the repair must meet the certification basis
of the airplane, and the approval must specifically refer to this
AD.
(4) Alternative methods of compliance and FAA-approved repairs,
approved previously in accordance with AD 2002-10-10 or AD 93-08-12,
are approved as alternative methods of compliance with the
corresponding requirements of this AD.
Material Incorporated by Reference
(n) You must use Boeing Service Bulletin 747-53-2349, dated June
27, 1991; Boeing Alert Service Bulletin 747-53A2349, Revision 1,
dated October 12, 2000; or Boeing Service Bulletin 747-53A2349,
Revision 2, dated April 3, 2003; to perform the actions that are
required by this AD, unless the AD specifies otherwise.
(1) The Director of the Federal Register approves the
incorporation by reference of Boeing Service Bulletin 747-53A2349,
Revision 2, dated April 3, 2003, in accordance with 5 U.S.C. 552(a)
and 1 CFR part 51.
(2) The Director of the Federal Register previously approved the
incorporation by reference of Boeing Alert Service Bulletin 747-
53A2349, Revision 1, dated October 12, 2000, as of June 27, 2002 (67
FR 36081, May 23, 2002).
(3) The Director of the Federal Register previously approved the
incorporation by reference of Boeing Service Bulletin 747-53-2349,
dated June 27, 1991, as of June 11, 1993 (58 FR 27927, May 12,
1993).
(4) To get copies of the service information, contact Boeing
Commercial Airplanes, P.O. Box 3707, Seattle, Washington 98124-2207.
You may review copies at the Docket Management Facility, U.S.
Department of Transportation, 400 Seventh Street SW., room PL-401,
Nassif Building, Washington, DC; on the Internet at http://dms.dot.gov; or at the National Archives and Records Administration
(NARA). For information on the availability of this material at the
NARA, call (202) 741-6030, or go to http://www.archives.gov/federal_register/code_of_federal_regulations/ibr_locations.html.
Issued in Renton, Washington, on September 26, 2005.
Ali Bahrami,
Manager, Transport Airplane Directorate, Aircraft Certification
Service.
[FR Doc. 05-20072 Filed 10-11-05; 8:45 am]
BILLING CODE 4910-13-P
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