Published 2012-07-23 · Federal Register document 2012-17558
Airworthiness Directives; The Boeing Company Airplanes
Publication summary
We are superseding an existing airworthiness directive (AD) for The Boeing Company Model 757 Airplanes. That AD currently requires revising the Airworthiness Limitations (AWLs) section of the Instructions for Continued Airworthiness by incorporating new limitations for fuel tank systems to satisfy Special Federal Aviation Regulation No. 88 requirements. That AD also requires the initial inspection of certain repetitive AWL inspections to phase- in those inspections, and repair if necessary. This new AD requires actions that were provided previously as optional actions, and would require a certain initial inspection to be accomplished for a revised AWL. This AD was prompted by a report that an AWL required by the existing AD must be revised. We are issuing this AD to prevent the potential for ignition sources inside fuel tanks caused by latent failures, alterations, repairs, or maintenance actions, which, in combination with flammable fuel vapors, could result in a fuel tank explosion and consequent loss of the airplane.
Why this record is shown
Source: Federal Register annual FAA metadata. Acquired 2026-09-03T22:23:39.502075+00:00. The title, summary and date are source facts.
- Source revision
- federal_register_ad_metadata_2012-08bffa249ae9a205
- Source row
- results[235]
- Raw source SHA-256
- 08bffa249ae9a2053bbfc0d74663d089914e83fb91f9bc4c8409ea28239f6875
Final-rule publication
Recorded publication clauses
- AD identifier printed in this edition
- 2012-12-15
- Effective date printed in this edition
- 2012-08-27
Read 21 complete recorded clauses
Effective Date
(a) Effective Date
This airworthiness directive (AD) is effective August 27, 2012.
Exact source excerpt. Text positions 27169–27258, end exclusive, in the original decoded publication. SHA-256: 67861b28a03d02fae417e7d44861a2d9f727bc38896714b4b3da8c0cc34bf393
Affected ADs
(b) Affected ADs
This AD supersedes AD 2008-10-11, Amendment 39-15517 (73 FR
25974, May 8, 2008). Certain requirements of this AD terminate
certain requirements of AD 2008-11-07, Amendment 39-15529 (73 FR
30755, May 29, 2008); AD 2008-06-03, Amendment 39-15415 (73 FR
13081, March 12, 2008); and AD 2009-06-20, Amendment 39-15857 (74 FR
12236, March 24, 2009).
Exact source excerpt. Text positions 27258–27630, end exclusive, in the original decoded publication. SHA-256: 6bd8b4c8c290d6760ac83f777acba808f058f35acfc6701b7451ed5435c3cd25
Applicability wording · Applicability
(c) Applicability
(1) This AD applies to all The Boeing Company Model 757-200, -
200PF, -200CB, and -300 series airplanes, certificated in any
category.
(2) This AD requires revisions to certain operator maintenance
documents to include new actions (e.g., inspections) and/or critical
design configuration control limitations (CDCCLs). Compliance with
these actions and/or CDCCLs is required by 14 CFR 91.403(c). For
airplanes that have been previously modified, altered, or repaired
in the areas addressed by these inspections, the operator may not be
able to accomplish the actions described in the revisions. In this
situation, to comply with 14 CFR 91.403(c), the operator must
request approval of an alternative method of compliance (AMOC)
according to paragraph(s) of this AD. The request should include a
description of changes to the required actions that will ensure the
continued operational safety of the airplane.
Exact source excerpt. Text positions 27630–28578, end exclusive, in the original decoded publication. SHA-256: 3c4cfddfe0a2ce16bdb665a69a93ae242ccbdf05dffbb7a0dbd66b97760b7d19
Subject
(d) Subject
Air Transport Association (ATA) of America Code 28: Fuel.
Exact source excerpt. Text positions 28578–28654, end exclusive, in the original decoded publication. SHA-256: f9bcf86bace3509a44712187353223d5d88c153684850bb18e614078498268ae
Unsafe Condition
(e) Unsafe Condition
This AD results from a design review of the fuel tank systems.
The Federal Aviation Administration is issuing this AD to prevent
the potential for ignition sources inside fuel tanks caused by
latent failures, alterations, repairs, or maintenance actions,
which, in combination with flammable fuel vapors, could result in a
fuel tank explosion and consequent loss of the airplane.
Exact source excerpt. Text positions 28654–29066, end exclusive, in the original decoded publication. SHA-256: fd577a2d193299a1aa0988fae1ca19b264382399b01f94da4afb598852c2bc2b
Compliance
(f) Compliance
You are responsible for having the actions required by this AD
performed within the compliance times specified, unless the actions
have already been done.
Exact source excerpt. Text positions 29066–29244, end exclusive, in the original decoded publication. SHA-256: af3956da952ca797ed39bc4b318e4356f7014ac5b4c12bda0147d37f1ffa6cb8
Retained Revision of Airworthiness Limitations (AWLs) Section
(g) Retained Revision of Airworthiness Limitations (AWLs) Section
This paragraph restates the requirements of paragraph (g) of AD
2008-10-11, Amendment 39-15517 (73 FR 25974, May 8, 2008). Before
December 16, 2008, revise the
[[Page 42969]]
AWLs section of the Instructions for Continued Airworthiness (ICA)
by incorporating the information in the subsections specified in
paragraphs (g)(1) through (g)(3) of this AD into the maintenance
planning data (MPD) document; except that the initial inspections
specified in table 1 to paragraph (h)(1) of this AD must be done at
the compliance times specified in table 1 to paragraph (h)(1) of
this AD. Accomplishing the requirements of paragraph (k) of this AD
terminates the requirements of this paragraph.
(1) Subsection E, ``AIRWORTHINESS LIMITATIONS--FUEL SYSTEMS,''
of Boeing Temporary Revision (TR) 09-008, dated March 2008, to
Section 9, ``Airworthiness Limitations (AWLs) and Certification
Maintenance Requirements (CMRs),'' of the Boeing 757 MPD Document,
D622N001-9.
(2) Subsection F, ``PAGE FORMAT: SYSTEMS AIRWORTHINESS
LIMITATIONS,'' of Boeing TR 09-008, dated March 2008, to Section 9,
``Airworthiness Limitations (AWLs) and Certification Maintenance
Requirements (CMRs),'' of the Boeing 757 MPD Document, D622N001-9.
(3) Subsection G, ``AIRWORTHINESS LIMITATIONS--FUEL SYSTEM
AWLs,'' AWLs No. 28-AWL-01 through No. 28-AWL-24 inclusive, of
Boeing TR 09-008, dated March 2008, to Section 9, ``Airworthiness
Limitations (AWLs) and Certification Maintenance Requirements
(CMRs),'' of the Boeing 757 MPD Document, D622N001-9. As an optional
action, AWLs No. 28-AWL-25 and No. 28-AWL-26, as identified in
Subsection G of Boeing TR 09-008, dated March 2008, to Section 9,
``Airworthiness Limitations (AWLs) and Certification Maintenance
Requirements (CMRs),'' of the Boeing 757 MPD Document, D622N001-9,
also may be incorporated into the AWLs section of the ICA.
Exact source excerpt. Text positions 29244–31204, end exclusive, in the original decoded publication. SHA-256: 5526a963686631f76f254ff34aa84fd119e3391f923e06db2b91179a77174ee5
Retained Initial Inspections and Repair, With Revised Service Information
(h) Retained Initial Inspections and Repair, With Revised Service
Information
(1) This paragraph restates the requirements of paragraph (h) of
AD 2008-10-11, Amendment 39-15517 (73 FR 25974, May 8, 2008). Do the
inspections specified in table 1 to paragraph (h)(1) of this AD at
the compliance time identified in table 1 to paragraph (h)(1) of
this AD, and repair any discrepancy, in accordance with Subsection G
of Boeing TR 09-008, dated March 2008, to Section 9, ``Airworthiness
Limitations (AWLs) and Certification Maintenance Requirements
(CMRs),'' of the Boeing 757 MPD Document, D622N001-9; Section 9,
``Airworthiness Limitations (AWLs) and Certification Maintenance
Requirements (CMRs),'' of the Boeing 757 MPD Document, D622N001-9,
Revision December 2008; Boeing TR 09-010, dated July 2010, to
Section 9, ``Airworthiness Limitations (AWLs) and Certification
Maintenance Requirements (CMRs),'' of Boeing 757 MPD Document,
D622N001-9; or Boeing TR 09-011, dated November 2010, to Section 9,
``Airworthiness Limitations (AWLs) and Certification Maintenance
Requirements (CMRs),'' of the Boeing 757 MPD Document, D622N001-9;
except as required by paragraph (n) of this AD. The repair must be
done before further flight. Accomplishing the inspections identified
in table 1 to paragraph (h)(1) of this AD as part of a maintenance
program before the applicable compliance time specified in table 1
paragraph (h)(1) of this AD constitutes compliance with the
requirements of this paragraph. As of 6 months after the effective
date of this AD, only Section 9, ``Airworthiness Limitations (AWLs)
and Certification Maintenance Requirements (CMRs),'' of the Boeing
757 MPD Document, D622N001-9, Revision December 2008; Boeing TR 09-
010, dated July 2010, to Section 9, ``Airworthiness Limitations
(AWLs) and Certification Maintenance Requirements (CMRs),'' of
Boeing 757 MPD Document, D622N001-9; or Boeing TR 09-011, dated
November 2010, to Section 9, ``Airworthiness Limitations (AWLs) and
Certification Maintenance Requirements (CMRs),'' of the Boeing 757
MPD Document, D622N001-9; may be used.
Table 1 to Paragraph (h)(1) of This AD--Initial Inspections
------------------------------------------------------------------------
Compliance time (whichever
occurs later)
AWL No. Description ---------------------------------
Threshold Grace period
------------------------------------------------------------------------
(i) 28-AWL-01........ A detailed Within 120 Within 72
inspection of months since months after
external wires the date of June 12, 2008
over the issuance of (the effective
center fuel the original date of AD
tank for standard 2008-10-11,
damaged airworthiness Amendment
clamps, wire certificate or 39[dash]15517
chafing, and the date of (73 FR 25974,
wire bundles issuance of May 8, 2008)).
in contact the original
with the export
surface of the certificate of
center fuel airworthiness.
tank.
(ii) 28-AWL-03....... A special Within 120 Within 24
detailed months since months after
inspection of the date of June 12, 2008.
the lightning issuance of
shield to the original
ground standard
termination on airworthiness
the out-of- certificate or
tank fuel the date of
quantity issuance of
indicating the original
system to export
verify certificate of
functional airworthiness.
integrity.
(iii) 28-AWL-14...... A special Within 120 Within 60
detailed months since months after
inspection of the date of June 12, 2008.
the fault issuance of
current bond the original
of the fueling standard
shutoff valve airworthiness
actuator of certificate or
the center the date of
wing tank to issuance of
verify the original
electrical export
bond. certificate of
airworthiness.
------------------------------------------------------------------------
(2) For the purposes of this AD, a detailed inspection is: ``An
intensive examination of a specific item, installation, or assembly
to detect damage, failure, or irregularity. Available lighting is
normally supplemented with a direct source of good lighting at an
intensity deemed appropriate. Inspection aids such as mirror,
magnifying lenses, etc., may be necessary. Surface cleaning and
elaborate procedures may be required.''
(3) For the purposes of this AD, a special detailed inspection
is: ``An intensive examination of a specific item, installation, or
assembly to detect damage, failure, or irregularity. The examination
is likely to make extensive use of specialized inspection techniques
and/or equipment. Intricate cleaning and substantial access or
disassembly procedure may be required.''
Exact source excerpt. Text positions 31204–37308, end exclusive, in the original decoded publication. SHA-256: a3a895a45289958015f0c73fec511e0fe92419bef2c37f6843bcf238c38e6b5d
No Alternative Inspections, Inspection Intervals, or CDCCLs for Paragraphs (g) and (h) of This AD
(i) No Alternative Inspections, Inspection Intervals, or CDCCLs for
Paragraphs (g) and (h) of This AD
Except as required by paragraph (k) of this AD, after
accomplishing the actions specified in paragraphs (g) and (h) of
this AD, no alternative inspections, inspection intervals, or CDCCLs
may be used unless the inspections, intervals, or CDCCLs are
approved as an AMOC in accordance with the procedures specified in
paragraph (s) of this AD.
Exact source excerpt. Text positions 37308–37764, end exclusive, in the original decoded publication. SHA-256: 5638b8563c1ad72de3996dba48ff406a31ca6befb364b00c4f1fa1617e242e98
Terminating Action for AD 2008-06-03, Amendment 39-15415 (73 FR 13081, March 12, 2008)
(j) Terminating Action for AD 2008-06-03, Amendment 39-15415 (73 FR
13081, March 12, 2008)
Incorporating AWLs No. 28-AWL-23, No. 28-AWL-24, and No. 28-AWL-
25 into the AWLs section of the ICA in accordance with paragraph
(g)(3) of this AD or the maintenance program in accordance with
paragraph (k)(3) of this AD terminates the action required by
paragraph (h)(2) of AD 2008-06-03, Amendment 39-15415 (73 FR 13081,
March 12, 2008).
Exact source excerpt. Text positions 37764–38207, end exclusive, in the original decoded publication. SHA-256: 9f4764737a2f0be848cf9c6fbce2f6e7244465a6e843e886a60c894463de1f94
New Revision of Airworthiness Limitations (AWLs) Section
(k) New Revision of Airworthiness Limitations (AWLs) Section
Within 6 months after the effective date of this AD, revise the
maintenance program by incorporating the information in the
[[Page 42970]]
subsections specified in paragraphs (k)(1) through (k)(3) of this
AD. Accomplishing the actions required by this paragraph terminates
the requirements of paragraph (g) of this AD.
(1) Subsection E, ``AIRWORTHINESS LIMITATIONS--FUEL SYSTEMS,''
of Section 9, ``Airworthiness Limitations (AWLs) and Certification
Maintenance Requirements (CMRs),'' of the Boeing 757 MPD Document,
D622N001-9, Revision December 2008; Boeing TR 09-010, dated July
2010, to Section 9, ``Airworthiness Limitations (AWLs) and
Certification Maintenance Requirements (CMRs),'' of Boeing 757 MPD
Document, D622N001-9; or Boeing TR 09-011, dated November 2010, to
Section 9, ``Airworthiness Limitations (AWLs) and Certification
Maintenance Requirements (CMRs),'' of the Boeing 757 MPD Document,
D622N001-9.
(2) Subsection F, ``PAGE FORMAT: FUEL SYSTEMS AIRWORTHINESS
LIMITATIONS,'' of Section 9, ``Airworthiness Limitations (AWLs) and
Certification Maintenance Requirements (CMRs),'' of the Boeing 757
MPD Document, D622N001-9, Revision December 2008; Boeing TR 09-010,
dated July 2010, to Section 9, ``Airworthiness Limitations (AWLs)
and Certification Maintenance Requirements (CMRs),'' of Boeing 757
MPD Document, D622N001-9; or Boeing TR 09-011, dated November 2010,
to Section 9, ``Airworthiness Limitations (AWLs) and Certification
Maintenance Requirements (CMRs),'' of the Boeing 757 MPD Document,
D622N001-9.
(3) Subsection G, ``AIRWORTHINESS LIMITATIONS--FUEL SYSTEM
AWLs,'' AWLs No. 28-AWL-01 through No. 28-AWL-26 inclusive, of
Section 9, ``Airworthiness Limitations (AWLs) and Certification
Maintenance Requirements (CMRs),'' of the Boeing 757 MPD Document,
D622N001-9, Revision December 2008; Boeing TR 09-010, dated July
2010, to Section 9, ``Airworthiness Limitations (AWLs) and
Certification Maintenance Requirements (CMRs),'' of Boeing 757 MPD
Document, D622N001-9; or Boeing TR 09-011, dated November 2010, to
Section 9, ``Airworthiness Limitations (AWLs) and Certification
Maintenance Requirements (CMRs),'' of the Boeing 757 MPD Document,
D622N001-9.
(4) Notwithstanding any other maintenance or operational
requirements, components that have been identified as airworthy or
installed on the affected airplanes before the revision of the
maintenance program, as required by paragraph (g) of this AD, do not
need to be reworked in accordance with the CDCCLs. However, once the
maintenance program has been revised, future maintenance actions on
these components must be done in accordance with the CDCCLs.
Exact source excerpt. Text positions 38207–40964, end exclusive, in the original decoded publication. SHA-256: ce045ee0685b8fc2a06eea2fb4d91e46e8fb17068e1c95b532852df0731af9ec
Compliance Time for AWL No. 28-AWL-03
(l) Compliance Time for AWL No. 28-AWL-03
The initial compliance time for AWL No. 28-AWL-03 of Section 9,
``Airworthiness Limitations (AWLs) and Certification Maintenance
Requirements (CMRs),'' of the Boeing 757 MPD Document, D622N001-9,
Revision December 2008; Boeing TR 09-010, dated July 2010, to
Section 9, ``Airworthiness Limitations (AWLs) and Certification
Maintenance Requirements (CMRs),'' of Boeing 757 MPD Document,
D622N001-9; or Boeing TR 09-011, dated November 2010, to Section 9,
``Airworthiness Limitations (AWLs) and Certification Maintenance
Requirements (CMRs),'' of the Boeing 757 MPD Document, D622N001-9;
is within 120 months since the date of issuance of the original
standard airworthiness certificate or the date of issuance of the
original export certificate of airworthiness, or within 24 months
after the effective date of this AD, whichever occurs later.
Accomplishing the actions required by this paragraph terminates the
requirements of paragraph (h)(2) of this AD.
Exact source excerpt. Text positions 40964–41981, end exclusive, in the original decoded publication. SHA-256: 24edfc07a05babfef910215d446c798c9b0e87f952751bd55321fe8761d539ce
Initial Inspection Compliance Times for AWL No. 28-AWL-25
(m) Initial Inspection Compliance Times for AWL No. 28-AWL-25
The initial inspection compliance time for AWL No. 28-AWL-25 of
Section 9, ``Airworthiness Limitations (AWLs) and Certification
Maintenance Requirements (CMRs),'' of the Boeing 757 MPD Document,
D622N001-9, Revision December 2008; Boeing TR 09-010, dated July
2010, to Section 9, ``Airworthiness Limitations (AWLs) and
Certification Maintenance Requirements (CMRs),'' of Boeing 757 MPD
Document, D622N001-9; or Boeing TR 09-011, dated November 2010, to
Section 9, ``Airworthiness Limitations (AWLs) and Certification
Maintenance Requirements (CMRs),'' of the Boeing 757 MPD Document,
D622N001-9; is within 72 months after accomplishing Boeing Service
Bulletin 757-28A0088.
Exact source excerpt. Text positions 41981–42732, end exclusive, in the original decoded publication. SHA-256: bd47e885a31fa4e48fb6f6cdd6edb1c4f404a29a5fc46df921cd9497bb50a65e
Initial Inspection Compliance Times for AWL No. 28-AWL-26
(n) Initial Inspection Compliance Times for AWL No. 28-AWL-26
The initial inspection compliance time for AWL No. 28-AWL-26 of
Section 9, ``Airworthiness Limitations (AWLs) and Certification
Maintenance Requirements (CMRs),'' of the Boeing 757 MPD Document,
D622N001-9, Revision December 2008; Boeing TR 09-010, dated July
2010, to Section 9, ``Airworthiness Limitations (AWLs) and
Certification Maintenance Requirements (CMRs),'' of Boeing 757 MPD
Document, D622N001-9; or Boeing TR 09-011, dated November 2010, to
Section 9, ``Airworthiness Limitations (AWLs) and Certification
Maintenance Requirements (CMRs),'' of the Boeing 757 MPD Document,
D622N001-9; is within 12 months after accomplishing Boeing Service
Bulletin 757-28A0105.
Exact source excerpt. Text positions 42732–43483, end exclusive, in the original decoded publication. SHA-256: d044350cee80de6e412023a87903477f56332db87327ad9bc25308f75e6304fa
No Alternative Inspections, Inspection Intervals, or CDCCLs After the Actions Required by Paragraph (k) of This AD Are Done
(o) No Alternative Inspections, Inspection Intervals, or CDCCLs After
the Actions Required by Paragraph (k) of This AD Are Done
After accomplishing the actions specified in paragraph (k) of
this AD, no alternative inspections, inspection intervals, or CDCCLs
may be used unless the inspections, intervals, or CDCCLs are
approved as an AMOC in accordance with the procedures specified in
paragraph (s) of this AD.
Exact source excerpt. Text positions 43483–43907, end exclusive, in the original decoded publication. SHA-256: 419c134d6470461affeb7331d0bb33f83aa15afad52047db03fb6e09eb1c39fd
Terminating Action for AD 2008-11-07, Amendment 39-15529 (73 FR 30755, May 29, 2008)
(p) Terminating Action for AD 2008-11-07, Amendment 39-15529 (73 FR
30755, May 29, 2008)
Incorporating AWLs No. 28-AWL-20 and No. 28-AWL-26 into the
maintenance program in accordance with paragraph (k)(3) of this AD
terminates the actions required by paragraphs (j) and (m) of AD
2008-11-07, Amendment 39-15529 (73 FR 30755, May 29, 2008).
Exact source excerpt. Text positions 43907–44257, end exclusive, in the original decoded publication. SHA-256: 92913988965dbab8881f17af1b6dfe82c4179bd8d048ba78db1a9bccb131b1d2
Terminating Action for AD 2009-06-20, Amendment 39-15857 (74 FR 12236, March 24, 2009)
(q) Terminating Action for AD 2009-06-20, Amendment 39-15857 (74 FR
12236, March 24, 2009)
Incorporating AWL No. 28-AWL-22 into the maintenance program in
accordance with paragraph (k)(3) of this AD terminates the actions
required by paragraph (h) of AD 2009-06-20, Amendment 39-15857 (74
FR 12236, March 24, 2009).
Exact source excerpt. Text positions 44257–44583, end exclusive, in the original decoded publication. SHA-256: cc429def1dfc951b062bccf7a65aaca16fce086eeb74cfd3b16ee5fef09e40a3
Credit for Previous Actions
(r) Credit for Previous Actions
(1) This paragraph provides credit for actions required by
paragraphs (g) and (h) of this AD, if those actions were done before
June 12, 2008 (the effective date of AD 2008-10-11, Amendment 39-
15517 (73 FR 25974, May 8, 2008), using Section 9, ``Airworthiness
Limitations (AWLs) and Certification Maintenance Requirements
(CMRs),'' of the Boeing 757 MPD Document, D622N001-9, Revision March
2006; Revision October 2006; Revision January 2007; or Revision
November 2007.
(2) This paragraph provides credit for actions required by
paragraphs (m) and (n) of this AD, if those actions were done before
the effective date of this AD, using Boeing TR 09-008, dated March
2008, to Section 9, ``Airworthiness Limitations (AWLs) and
Certification Maintenance Requirements (CMRs),'' of the Boeing 757
MPD Document, D622N001-9.
Exact source excerpt. Text positions 44583–45454, end exclusive, in the original decoded publication. SHA-256: 257736ed00716f0c8916eb32ccfad5f66c0db56d67cab72da4f46bad415f815d
Alternative Methods of Compliance (AMOCs)
(s) Alternative Methods of Compliance (AMOCs)
(1) The Manager, Seattle Aircraft Certification Office (ACO),
FAA, has the authority to approve AMOCs for this AD, if requested
using the procedures found in 14 CFR 39.19. In accordance with 14
CFR 39.19, send your request to your principal inspector or local
Flight Standards District Office, as appropriate. If sending
information directly to the manager of the ACO, send it to the
attention of the person identified in the Related Information
section of this AD. Information may be emailed to: [email protected].
(2) Before using any approved AMOC, notify your appropriate
principal inspector, or lacking a principal inspector, the manager
of the local flight standards district office/certificate holding
district office.
(3) AMOCs approved previously for AD 2008-10-11, Amendment 39-
15517 (73 FR 25974, May 8, 2008), are approved as AMOCs for the
corresponding provisions of this AD.
Exact source excerpt. Text positions 45454–46415, end exclusive, in the original decoded publication. SHA-256: 7271b8e2988e5144b7f592cf38483305b78a873a773331a56f15c014a86b5216
Related Information
(t) Related Information
For more information about this AD, contact Tak Kobayashi,
Aerospace Engineer, Propulsion Branch, ANM-140S, FAA, Seattle ACO,
1601 Lind Avenue SW., Renton, Washington 98057-3356; phone: 425-917-
6499; fax: 425-917-6590; email: [email protected].
Exact source excerpt. Text positions 46415–46693, end exclusive, in the original decoded publication. SHA-256: d1d9c604b1a69ca62250c9fbe4fef7f3fbb342b6cae3b609bfb4609bb012c197
Material Incorporated by Reference
(u) Material Incorporated by Reference
(1) The Director of the Federal Register approved the
incorporation by reference (IBR) of the following service
information
[[Page 42971]]
under 5 U.S.C. 552(a) and 1 CFR part 51 on the date specified.
(2) You must use the following service information to do the
actions required by this AD, unless the AD specifies otherwise.
(3) The following service information was approved for IBR on
August 27, 2012.
(i) Section 9, ``Airworthiness Limitations (AWLs) and
Certification Maintenance Requirements (CMRs),'' of the Boeing 757
Maintenance Planning Data (MPD) Document, D622N001-9, Revision
December 2008.
(ii) Boeing Temporary Revision (TR) 09-010, dated July 2010, to
Section 9, ``Airworthiness Limitations (AWLs) and Certification
Maintenance Requirements (CMRs),'' of Boeing 757 MPD Document,
D622N001-9. Boeing TR 09-010 is published as Section 9 of the Boeing
757 MPD Document, D622N001-9, Revision July 2010.
(iii) Boeing TR 09-011, dated November 2010, to Section 9,
``Airworthiness Limitations (AWLs) and Certification Maintenance
Requirements (CMRs),'' of the Boeing 757 MPD Document, D622N001-9.
Boeing TR 09-011 is published as Section 9 of the Boeing 757 MPD
Document, D622N001-9, Revision November 2010.
(4) The following service information was approved for IBR on
June 12, 2008 (73 FR 25974, May 8, 2008).
(i) Boeing TR 09-008, dated March 2008, to Section 9,
``Airworthiness Limitations (AWLs) and Certification Maintenance
Requirements (CMRs),'' of the Boeing 757 MPD Document, D622N001-9.
Boeing TR 09-008 is published as Section 9 of the Boeing 757
Maintenance Planning Data (MPD) Document, D622N001-9, Revision March
2008. The Boeing 757 MPD Document, D622N001-9, Revision March 2008,
was incorrectly referred to in AD 2008-10-11, Amendment 39-15517 (73
FR 25974, May 8, 2008), as the ``Boeing 757 Maintenance Planning
Document (MPD) Document, D622N001-9, Revision March 2008.
(ii) Reserved.
(5) For service information identified in this AD, contact
Boeing Commercial Airplanes, Attention: Data & Services Management,
P.O. Box 3707, MC 2H-65, Seattle, Washington 98124-2207; telephone
206-544-5000, extension 1, fax 206-766-5680; Internet https://www.myboeingfleet.com.
(6) You may review copies of the service information at the FAA,
Transport Airplane Directorate, 1601 Lind Avenue SW., Renton,
Washington. For information on the availability of this material at
the FAA, call 425-227-1221.
(7) You may also review copies of the service information that
is incorporated by reference at the National Archives and Records
Administration (NARA). For information on the availability of this
material at an NARA facility, call 202-741-6030, or go to http://www.archives.gov/federal_register/code_of_federal_regulations/ibr_locations.html.
Exact source excerpt. Text positions 46693–49574, end exclusive, in the original decoded publication. SHA-256: 256f3f3032e28e198d99cda3ad7896b2368c6c9ae683acbf1fe6f06cf3449504
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[Federal Register Volume 77, Number 141 (Monday, July 23, 2012)]
[Rules and Regulations]
[Pages 42964-42971]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2012-17558]
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DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2011-0304; Directorate Identifier 2010-NM-103-AD;
Amendment 39-17095; AD 2012-12-15]
RIN 2120-AA64
Airworthiness Directives; The Boeing Company Airplanes
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Final rule.
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SUMMARY: We are superseding an existing airworthiness directive (AD)
for The Boeing Company Model 757 Airplanes. That AD currently requires
revising the Airworthiness Limitations (AWLs) section of the
Instructions for Continued Airworthiness by
[[Page 42965]]
incorporating new limitations for fuel tank systems to satisfy Special
Federal Aviation Regulation No. 88 requirements. That AD also requires
the initial inspection of certain repetitive AWL inspections to phase-
in those inspections, and repair if necessary. This new AD requires
actions that were provided previously as optional actions, and would
require a certain initial inspection to be accomplished for a revised
AWL. This AD was prompted by a report that an AWL required by the
existing AD must be revised. We are issuing this AD to prevent the
potential for ignition sources inside fuel tanks caused by latent
failures, alterations, repairs, or maintenance actions, which, in
combination with flammable fuel vapors, could result in a fuel tank
explosion and consequent loss of the airplane.
DATES: This AD is effective August 27, 2012.
The Director of the Federal Register approved the incorporation by
reference of certain publications listed in the AD as of August 27,
2012.
The Director of the Federal Register approved the incorporation by
reference of a certain other publication listed in this AD as of June
12, 2008 (73 FR 25974, May 8, 2008).
ADDRESSES: For service information identified in this AD, contact
Boeing Commercial Airplanes, Attention: Data & Services Management,
P.O. Box 3707, MC 2H-65, Seattle, Washington 98124-2207; telephone 206-
544-5000, extension 1; fax 206-766-5680; Internet https://www.myboeingfleet.com. You may review copies of the referenced service
information at the FAA, Transport Airplane Directorate, 1601 Lind
Avenue SW., Renton, Washington. For information on the availability of
this material at the FAA, call 425-227-1221.
Examining the AD Docket
You may examine the AD docket on the Internet at http://www.regulations.gov; or in person at the Docket Management Facility
between 9 a.m. and 5 p.m., Monday through Friday, except Federal
holidays. The AD docket contains this AD, the regulatory evaluation,
any comments received, and other information. The address for the
Docket Office (phone: 800-647-5527) is Document Management Facility,
U.S. Department of Transportation, Docket Operations, M-30, West
Building Ground Floor, Room W12-140, 1200 New Jersey Avenue SE.,
Washington, DC 20590.
FOR FURTHER INFORMATION CONTACT: Tak Kobayashi, Aerospace Engineer,
Propulsion Branch, ANM-140S, FAA, Seattle Aircraft Certification
Office, 1601 Lind Avenue SW., Renton, Washington 98057-3356; phone:
425-917-6499; fax: 425-917-6590; email: [email protected].
SUPPLEMENTARY INFORMATION:
Discussion
We issued a notice of proposed rulemaking (NPRM) to amend 14 CFR
part 39 to supersede airworthiness directive (AD) AD 2008-10-11,
Amendment 39-15517 (73 FR 25974, May 8, 2008). That AD applies to the
specified products. The NPRM published in the Federal Register on April
8, 2011 (76 FR 19710). That NPRM proposed to continue to require
revising the Airworthiness Limitations (AWLs) section of the
Instructions for Continued Airworthiness by incorporating new
limitations for fuel tank systems to satisfy Special Federal Aviation
Regulation No. 88 requirements, and the initial inspection of certain
repetitive AWL inspections to phase-in those inspections, and repair if
necessary. That NPRM also proposed to require actions that were
provided previously as optional actions, and would require a certain
initial inspection to be accomplished for a revised AWL.
Comments
We gave the public the opportunity to participate in developing
this AD. We have considered the comments received. Boeing supports the
NPRM (76 FR 19710, April 8, 2011).
Request To Refer to the Most Recent Revision of Service Information
United Airlines (UAL) requested that paragraph (l) of the NPRM (76
FR 19710, April 8, 2011) be revised to allow use of Boeing Temporary
Revision (TR) 09-010, dated July 2010, to Section 9, ``Airworthiness
Limitations (AWLs) and Certification Maintenance Requirements (CMRs),''
of the Boeing 757 Maintenance Planning Data (MPD) Document, D622N001-9;
or Boeing TR 09-011, dated November 2010, to Section 9, ``Airworthiness
Limitations (AWLs) and Certification Maintenance Requirements (CMRs),''
of the Boeing 757 MPD Document, D622N001-9; to comply with the proposed
requirements of that paragraph.
We infer that the commenter would like the AD to reference the
current revision of the service information. We agree to revise this AD
to refer to the most recent revision. We have revised paragraph (k) of
this AD (paragraph (l) of the NPRM (76 FR 19710, April 8, 2011), and
also paragraphs (h), (l), (m), and (n) of this AD (paragraphs (h), (m),
(n), and (o) of the NPRM, respectively) to reference Boeing TR 09-011,
dated November 2010, to Section 9, ``Airworthiness Limitations (AWLs)
and Certification Maintenance Requirements (CMRs),'' of the Boeing 757
MPD Document, D622N001-9.
Request To Allow Use of Later Revisions to Certain Service Information
UAL requested that additional revisions of service information be
included in paragraphs (s) and (t) of the NPRM (76 FR 19710, April 8,
2011). UAL noted in particular, the MPD revisions approved by the ACO
after publication of AD 2008-10-11, Amendment 39-15517 (73 FR 25974,
May 8, 2008). Since paragraphs (g), (h), and (i) of AD 2008-10-11 allow
the use of a later revision of the MPD that is approved by the Seattle
ACO without requesting an alternative method of compliance (AMOC), UAL
believed that operators that used those later revisions after
publication of AD 2008-10-11, without an AMOC, for the actions required
by paragraphs (g), (h), and (i) of that AD would be in violation of the
NPRM because they would not receive credit for using those revisions.
We agree that for paragraph (h) of this AD (the restated actions of
AD 2008-10-11, Amendment 39-15517 (73 FR 25974, May 8, 2008)), the
following revisions of the MPD are acceptable. Section 9,
``Airworthiness Limitations (AWLs) and Certification Maintenance
Requirements (CMRs),'' of the Boeing 757 MPD Document, D622N001-9,
Revision December 2008; Boeing TR 09-010, dated July 2010, to Section
9, ``Airworthiness Limitations (AWLs) and Certification Maintenance
Requirements (CMRs),'' of Boeing 757 MPD Document, D622N001-9; and
Boeing TR 09-011, dated November 2010, to Section 9, ``Airworthiness
Limitations (AWLs) and Certification Maintenance Requirements (CMRs),''
of the Boeing 757 MPD Document, D622N001-9; are the acceptable
revisions that have been approved after June 12, 2008 (the effective
date of AD 2008-10-11). No AMOC approval is needed to use any of those
three documents. We have revised paragraph (h) of this AD accordingly,
and also paragraphs (k), (l), (m), and (n) of this AD (paragraphs (l),
(m), (n), and (o) of the NPRM (76 FR 19710, April 8, 2011)) to
reference all three MPD revisions that are acceptable for compliance
with the requirements of this AD.
No change is necessary for paragraph (g) of this AD, because
paragraph (k) of this AD (paragraph (l) of the NPRM (76 FR 19710, April
8, 2011)) (which
[[Page 42966]]
terminates the requirements of paragraph (g) of this AD) has been
revised to include those three MPD revisions.
Also, no change is necessary to paragraph (i) of this AD, because
that paragraph does not reference service information. The paragraph
clarifies that after accomplishing paragraphs (g) and (h) of this AD
(except as required by paragraphs (k) and (l) of this AD respectively),
no alternative inspections, inspection intervals, or critical design
configuration control limitations (CDCCLs) are acceptable unless
approved in accordance with the procedures specified in paragraph (s)
of this AD.
Since we have included the MPD revision that was proposed as credit
by paragraph (s) of the NPRM (76 FR 19710, April 8, 2011) as an MPD
revision that is acceptable for compliance with this AD, we have
deleted paragraph (s) of the NPRM (and re-identified paragraph (t) of
the NPRM as paragraph (r)(2) of this AD) from this AD.
We do not agree that any revision to paragraph (r)(2) of this AD
(paragraph (t) of the NPRM (76 FR 19710, April 8, 2011)) is necessary.
Paragraph (r)(2) of this AD gives credit for a certain revision of the
MPD for paragraphs (m) and (n) of this AD (paragraphs (n) and (o) of
the NPRM), which are not a part of the existing actions of AD 2008-10-
11, Amendment 39-15517 (73 FR 25974, May 8, 2008). We have not revised
this AD in this regard.
Request To Revise Wording in Certain AWLs
UAL requested that wording in certain AWLs that refer to ``later
revisions'' of component maintenance manuals (CMMs) be removed. UAL
noted that the FAA removed references to ``a later revision'' of
Section 9 of the Boeing 757 MPD Document, D622N001-9 (referenced as
Boeing TR 09-008, dated March 2008, to Section 9, ``Airworthiness
Limitations (AWLs) and Certification Maintenance Requirements (CMRs),''
of the Boeing 757 MPD Document, D622N001-9, in AD 2008-10-11, Amendment
39-15517 (73 FR 25974, May 8, 2008)), to be consistent with FAA policy
and with Office of the Federal Register regulations for approving
materials that are incorporated by reference. UAL stated that section
51.1(f) of the Code of Federal Regulations (1 CFR 51.1(f)) prohibits
the incorporation by reference of future amendments or revisions of
publications, and because specific revisions of the Boeing 757 MPD
Document, D622N001-9, are incorporated by reference into the Federal
Register, UAL believed that the MPD should also omit language referring
to future revisions of CMMs.
We disagree with the request. Paragraphs (g)(3) and (k)(3)
(paragraph (l)(3) of the NPRM (76 FR 19710, April 8, 2011)) of this AD
do not require operators to comply with applicable AWLs, but instead,
require operators to incorporate applicable AWLs into their maintenance
program. Once those applicable AWLs are incorporated into the
operators' maintenance programs, operators are in compliance with
paragraphs (g)(3) and (k)(3) of this AD. Compliance with the condition
defined in each AWL is required by section 91.403(c) of the Federal
Aviation Regulations (14 CFR 91.403(c)) as stated in Note 1 of the NPRM
(76 FR 19710, April 8, 2011). Because this AD does not mandate
compliance with the AWLs, any documents specified in the AWLs are not
incorporated by reference in the Federal Register, and therefore,
section 51.1(f) of the Code of Federal Regulations (1 CFR 51.1(f)) does
not apply. We have not changed this AD in this regard.
Request To Clarify Differences Between Paragraphs (l)(3), (i), and (p)
of the NPRM (76 FR 19710, April 8, 2011)
UAL requested further clarification in regards to paragraphs (i),
(l)(3), and (p) of the NPRM (76 FR 19710, April 8, 2011). UAL noted
that certain AWLs contain reference to later revisions of component
maintenance manuals (CMMs). However, paragraphs (i) and (p) of the NPRM
state that once certain AWLs are incorporated into the maintenance
program, ``no alternative inspections, intervals, or CDCCLs may be used
unless * * * approved as an AMOC * * *.'' Given this restriction, UAL
believes that as long as certain AWLs specify ``later revisions'' of
certain documents, it would not be possible to comply with paragraphs
(i) and (p) of the NPRM. UAL also asked if every future revision of a
CMM approved by the Seattle ACO would require separate AMOC approval to
satisfy the requirements of paragraphs (i) and (p) of the NPRM.
We agree to provide clarification. There is no conflict between the
requirements of paragraph (k)(3) of this AD (paragraph (l)(3) of the
NPRM (76 FR 19710, April 8, 2011)) and paragraphs (i) and (o) of this
AD. Paragraphs (i) and (o) (paragraphs (i) and (p) of the NPRM) of this
AD prohibit the use of an alternative inspection, inspection interval,
or CDCCL unless it is approved as an AMOC. The intent of paragraphs (i)
and (o) of this AD is to prohibit the use of an alternative AWL without
AMOC approval, as each AWL defines an inspection, inspection interval,
or CDCCL. If an operator desires to use an alternative AWL, such as an
AWL defined in an MPD revision that is different from those specified
in paragraphs (g)(3) and (k)(3) of this AD, that operator must obtain
AMOC approval to use that alternative AWL, as required by paragraphs
(i) and (o) of this AD. Once operators incorporate the AWLs required by
this AD or alternative AWLs that have been approved as an AMOC into
their maintenance program, they are in compliance with the requirements
of paragraphs (g)(3) and (k)(3) of this AD, as applicable. After
incorporation of the AWLs, operators are required to comply with each
AWL by 14 CFR 91.403(c). Operators are in compliance with those AWLs as
long as they use CMM revisions that have been approved by the Seattle
ACO. Therefore, separate AMOC approval is not necessary to use CMM
revisions that have been approved by the Seattle ACO. We have not
changed this AD in this regard.
Request To Consolidate Paragraphs (i) and (p) of the NPRM (76 FR 19710,
April 8, 2011)
UAL requested that we consolidate paragraphs (i) and (p) of the
NPRM (76 FR 19710, April 8, 2011) into a single paragraph. UAL stated
that it found what it considers to be an overlap between paragraphs (i)
and (p) of the NPRM. UAL suggested that consolidating the paragraphs
would streamline the AD and reduce confusion for operators.
We disagree. Paragraph (i) of this AD is a part of the restatement
of the existing requirements of AD 2008-10-11, Amendment 39-15517 (73
FR 25974, May 8, 2008), and is for the restated requirements of
paragraphs (g) and (h) of this AD. Paragraph (o) of this AD (paragraph
(p) of the NPRM (76 FR 19710, April 8, 2011)) is part of the new
requirements of this superseding AD, and is intended to be effective
once the revision required by paragraph (k) of this AD is done. We have
not changed this AD in this regard. However, we have clarified
paragraph (i) of this AD by noting that doing the actions required by
paragraph (k) of this AD is an exception to the requirements of
paragraph (i) of this AD.
Request To Consolidate the Credit Paragraphs
UAL requested that we consolidate paragraphs (j), (s), and (t) of
the NPRM (76 FR 19710, April 8, 2011) into a single paragraph. UAL
requested this
[[Page 42967]]
action for the convenience of providing operators a single paragraph to
reference. In an example that UAL provided, UAL suggested combining
paragraphs (j) and (s) of the NPRM into one sub-paragraph with the same
effective date of June 12, 2008, and paragraph (t) of the NPRM as the
other sub-paragraph with an effective date of ``before the effective
date of this AD.''
We partially agree. Paragraph (s) of the NPRM (76 FR 19710, April
8, 2011) has been deleted as previously discussed. Paragraphs (j) and
(t) of the NPRM can be consolidated. We have removed paragraph (j) of
the NPRM, re-identified subsequent paragraphs, and relocated the
information from paragraph (j) of the NPRM to paragraph (r)(1) of this
AD. The information in paragraph (t) of the NPRM is now in paragraph
(r)(2) of this AD.
Request To Clarify or Revise the Effective Dates in Regards to a
Certain Revision Level of the MPD Document
UAL requested that we revise a sentence in paragraph (h) of the
NPRM (76 FR 19710, April 8, 2011) that reads ``After the effective date
of this AD, only * * * may be used'' to allow 6 months before requiring
operators to use the current revision of the MPD when complying with
the initial inspection requirements of paragraph (h) of the NPRM. UAL
noted that paragraph (h) of the NPRM proposed to require use of Boeing
TR 09-010, dated July 2010, to Section 9, ``Airworthiness Limitations
(AWLs) and Certification Maintenance Requirements (CMRs),'' of Boeing
757 MPD Document, D622N001-9, immediately after the effective date of
the AD, while paragraph (l) of the NPRM would have allowed 6 months to
incorporate the Boeing TR 09-010, dated July 2010, to Section 9,
``Airworthiness Limitations (AWLs) and Certification Maintenance
Requirements (CMRs),'' of Boeing 757 MPD Document, D622N001-9, into the
maintenance program. UAL is concerned about the effect that such a
short compliance time could have on airplanes on which the operator
started the initial inspection (using a previous revision of the MPD)
before the effective date of the AD and completes the inspection after
the effective date of the AD.
We agree to revise paragraph (h) of this AD to allow 6 months after
the effective date of this AD before operators are required to do
initial inspections using Section 9, ``Airworthiness Limitations (AWLs)
and Certification Maintenance Requirements (CMRs),'' of the Boeing 757
MPD Document, D622N001-9, Revision December 2008; Boeing TR 09-010,
dated July 2010, to Section 9, ``Airworthiness Limitations (AWLs) and
Certification Maintenance Requirements (CMRs),'' of Boeing 757 MPD
Document, D622N001-9; or Boeing TR 09-011, dated November 2010, to
Section 9, ``Airworthiness Limitations (AWLs) and Certification
Maintenance Requirements (CMRs),'' of the Boeing 757 MPD Document,
D622N001-9. This change would make paragraphs (h) and (k) of this AD
more consistent with each other.
Request To Confirm Existence of Paragraph (h)(2) of the NPRM (76 FR
19710, April 8, 2011)
UAL stated that it could not confirm the existence of paragraph
(h)(2) of the NPRM (76 FR 19710, April 8, 2011).
We agree to provide clarification. Paragraph (h)(1)(ii) of this AD
(paragraph (h)(2) of the NPRM (76 FR 19710, April 8, 2011)), along with
paragraphs (h)(1)(i) and (h)(1)(iii) of this AD (paragraphs (h)(1) and
(h)(3) of the NPRM), are located within table 1 to paragraph (h)(1) of
this AD. We have not changed this AD in this regard.
Request To Allow Use of Certain Hot Short Protectors (HSPs)
UAL requested the addition of a paragraph to the NPRM (76 FR 19710,
April 8, 2011) that would allow the use of an HSP that passed a
functional test described in a manufacturer's CMM. UAL noted that
paragraph (r) of the NPRM discusses AWL No. 28-AWL-22, which specifies
that a new unit be used during replacement of the HSP. UAL stated that
Goodrich's CMM stated that the HSP is not repairable, however, the
inclusion of a functional test procedure seems to indicate that an HSP
can be used if it passes the functional test.
We disagree. AWL No. 28-AWL-22 as specified in the Boeing 757 MPD
Document revisions required by paragraph (k)(3) of this AD (paragraph
(l)(3) of the NPRM (76 FR 19710, April 8, 2011)) specifies the use of a
new HSP. An operator's failure to comply with that AWL would be a
violation of section 91.403(c) of the Federal Aviation Regulations (14
CFR 91.403(c)). However, if an operator wants to incorporate an
alternative AWL that allows for use of an HSP unit that passed a
functional test, that operator may request an AMOC under the provisions
of paragraph(s) of this AD. We have not changed this AD in this regard.
Request To Revise Instead of Supersede
UAL asked why the FAA is proposing to supersede AD 2008-10-11,
Amendment 39-15517 (73 FR 25974, May 8, 2008) instead of revising that
AD. UAL listed 18 revised ADs that address the same subject for
different model airplanes. UAL stated that superseding an AD drives
many AMOC requests and could also set up ``compliance traps.''
We disagree. This AD requires new actions in addition to those
originally required by AD 2008-10-11, Amendment 39-15517 (73 FR 25974,
May 8, 2008), while the other ADs that UAL listed do not require any
additional action. When additional actions must be mandated, we
supersede the existing AD instead of revising the AD. No change to this
AD has been made in this regard.
Explanation of Other Changes Made to This AD
We have re-designated Note 4 of the NPRM (76 FR 19710, April 8,
2011) as paragraph (k)(4) of this AD. We have also reviewed Note 4 of
the NPRM and determined that the reference to paragraph (k) of this AD
may be removed. Paragraph (k)(4) of this AD is intended to clarify that
this AD does not require rework of components that had been maintained
using acceptable methods before the revisions of the maintenance
program, as originally required by paragraph (g) of AD 2008-10-11,
Amendment 39-15517 (73 FR 25974, May 8, 2008).
We have redesignated Note 1 of the NPRM (76 FR 19710, April 8,
2011) as paragraph (c)(2) of this AD, and paragraph (c) of the NPRM as
paragraph (c)(1) of this AD.
We have revised the paragraph structure of paragraph (h) of this
AD. Paragraphs (h), (h)(1), (h)(2), and (h)(3) of the NPRM (76 FR
19710, April 8, 2011) are reidentified as paragraphs (h)(1), (h)(1)(i),
(h)(1)(ii), and (h)(1)(iii) of this AD, respectively. We have also
revised the heading of table 1 of the NPRM for more orderly
codification within the Code of Federal Regulations.
We have redesignated Notes 2 and 3 of the NPRM (76 FR 19710, April
8, 2011) as paragraphs (h)(2), and (h)(3) of this AD, respectively.
We have revised certain headers throughout this AD.
We have revised the wording in paragraphs (r)(1) and (r)(2) of this
AD (paragraphs (j) and (t) of the NPRM (76 FR 19710, April 8, 2011);
this change has not changed the intent of these paragraphs.
We have corrected the definition of the term ``MPD document''
throughout this AD; this change does not affect the intent of any
requirement in this AD.
[[Page 42968]]
Conclusion
We reviewed the relevant data, considered the comments received,
and determined that air safety and the public interest require adopting
the AD with the changes described previously and minor editorial
changes. We have determined that these minor changes:
<bullet> Are consistent with the intent that was proposed in the
NPRM (76 FR 19710, April 8, 2011) for correcting the unsafe condition;
and
<bullet> Do not add any additional burden upon the public than was
already proposed in the NPRM (76 FR 19710, April 8, 2011).
We also determined that these changes will not increase the
economic burden on any operator or increase the scope of the AD.
Costs of Compliance
There are about 990 airplanes of the affected design in the
worldwide fleet. The following table provides the estimated costs for
U.S. operators to comply with this AD.
Estimated Costs
----------------------------------------------------------------------------------------------------------------
Number of U.S.-
Action Work hours Average labor Cost per registered Fleet cost
rate per hour airplane airplanes
----------------------------------------------------------------------------------------------------------------
AWLs revision (required by AD 8 $85 $680 639 $434,520
2008-10-11, Amendment 39-15517
(73 FR 25974, May 8, 2008))....
Inspections (required by AD 2008- 8 85 680 639 434,520
10-11).........................
AWLs revision (new required 1 85 85 639 54,315
action)........................
----------------------------------------------------------------------------------------------------------------
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, Section 106, describes the
authority of the FAA Administrator. Subtitle VII, Aviation Programs,
describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701, ``General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.
Regulatory Findings
We have determined that this AD will not have federalism
implications under Executive Order 13132. This AD will not have a
substantial direct effect on the States, on the relationship between
the national government and the States, or on the distribution of power
and responsibilities among the various levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866,
(2) Is not a ``significant rule'' under DOT Regulatory Policies and
Procedures (44 FR 11034, February 26, 1979),
(3) Will not affect intrastate aviation in Alaska, and
(4) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
Adoption of the Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The FAA amends Sec. 39.13 by removing airworthiness directive (AD)
2008-10-11, Amendment 39-15517 (73 FR 25974, May 8, 2008), and adding
the following new AD:
2012-12-15 The Boeing Company: Amendment 39-17095; Docket No. FAA-
2011-0304; Directorate Identifier 2011-NM-103-AD.
(a) Effective Date
This airworthiness directive (AD) is effective August 27, 2012.
(b) Affected ADs
This AD supersedes AD 2008-10-11, Amendment 39-15517 (73 FR
25974, May 8, 2008). Certain requirements of this AD terminate
certain requirements of AD 2008-11-07, Amendment 39-15529 (73 FR
30755, May 29, 2008); AD 2008-06-03, Amendment 39-15415 (73 FR
13081, March 12, 2008); and AD 2009-06-20, Amendment 39-15857 (74 FR
12236, March 24, 2009).
(c) Applicability
(1) This AD applies to all The Boeing Company Model 757-200, -
200PF, -200CB, and -300 series airplanes, certificated in any
category.
(2) This AD requires revisions to certain operator maintenance
documents to include new actions (e.g., inspections) and/or critical
design configuration control limitations (CDCCLs). Compliance with
these actions and/or CDCCLs is required by 14 CFR 91.403(c). For
airplanes that have been previously modified, altered, or repaired
in the areas addressed by these inspections, the operator may not be
able to accomplish the actions described in the revisions. In this
situation, to comply with 14 CFR 91.403(c), the operator must
request approval of an alternative method of compliance (AMOC)
according to paragraph(s) of this AD. The request should include a
description of changes to the required actions that will ensure the
continued operational safety of the airplane.
(d) Subject
Air Transport Association (ATA) of America Code 28: Fuel.
(e) Unsafe Condition
This AD results from a design review of the fuel tank systems.
The Federal Aviation Administration is issuing this AD to prevent
the potential for ignition sources inside fuel tanks caused by
latent failures, alterations, repairs, or maintenance actions,
which, in combination with flammable fuel vapors, could result in a
fuel tank explosion and consequent loss of the airplane.
(f) Compliance
You are responsible for having the actions required by this AD
performed within the compliance times specified, unless the actions
have already been done.
(g) Retained Revision of Airworthiness Limitations (AWLs) Section
This paragraph restates the requirements of paragraph (g) of AD
2008-10-11, Amendment 39-15517 (73 FR 25974, May 8, 2008). Before
December 16, 2008, revise the
[[Page 42969]]
AWLs section of the Instructions for Continued Airworthiness (ICA)
by incorporating the information in the subsections specified in
paragraphs (g)(1) through (g)(3) of this AD into the maintenance
planning data (MPD) document; except that the initial inspections
specified in table 1 to paragraph (h)(1) of this AD must be done at
the compliance times specified in table 1 to paragraph (h)(1) of
this AD. Accomplishing the requirements of paragraph (k) of this AD
terminates the requirements of this paragraph.
(1) Subsection E, ``AIRWORTHINESS LIMITATIONS--FUEL SYSTEMS,''
of Boeing Temporary Revision (TR) 09-008, dated March 2008, to
Section 9, ``Airworthiness Limitations (AWLs) and Certification
Maintenance Requirements (CMRs),'' of the Boeing 757 MPD Document,
D622N001-9.
(2) Subsection F, ``PAGE FORMAT: SYSTEMS AIRWORTHINESS
LIMITATIONS,'' of Boeing TR 09-008, dated March 2008, to Section 9,
``Airworthiness Limitations (AWLs) and Certification Maintenance
Requirements (CMRs),'' of the Boeing 757 MPD Document, D622N001-9.
(3) Subsection G, ``AIRWORTHINESS LIMITATIONS--FUEL SYSTEM
AWLs,'' AWLs No. 28-AWL-01 through No. 28-AWL-24 inclusive, of
Boeing TR 09-008, dated March 2008, to Section 9, ``Airworthiness
Limitations (AWLs) and Certification Maintenance Requirements
(CMRs),'' of the Boeing 757 MPD Document, D622N001-9. As an optional
action, AWLs No. 28-AWL-25 and No. 28-AWL-26, as identified in
Subsection G of Boeing TR 09-008, dated March 2008, to Section 9,
``Airworthiness Limitations (AWLs) and Certification Maintenance
Requirements (CMRs),'' of the Boeing 757 MPD Document, D622N001-9,
also may be incorporated into the AWLs section of the ICA.
(h) Retained Initial Inspections and Repair, With Revised Service
Information
(1) This paragraph restates the requirements of paragraph (h) of
AD 2008-10-11, Amendment 39-15517 (73 FR 25974, May 8, 2008). Do the
inspections specified in table 1 to paragraph (h)(1) of this AD at
the compliance time identified in table 1 to paragraph (h)(1) of
this AD, and repair any discrepancy, in accordance with Subsection G
of Boeing TR 09-008, dated March 2008, to Section 9, ``Airworthiness
Limitations (AWLs) and Certification Maintenance Requirements
(CMRs),'' of the Boeing 757 MPD Document, D622N001-9; Section 9,
``Airworthiness Limitations (AWLs) and Certification Maintenance
Requirements (CMRs),'' of the Boeing 757 MPD Document, D622N001-9,
Revision December 2008; Boeing TR 09-010, dated July 2010, to
Section 9, ``Airworthiness Limitations (AWLs) and Certification
Maintenance Requirements (CMRs),'' of Boeing 757 MPD Document,
D622N001-9; or Boeing TR 09-011, dated November 2010, to Section 9,
``Airworthiness Limitations (AWLs) and Certification Maintenance
Requirements (CMRs),'' of the Boeing 757 MPD Document, D622N001-9;
except as required by paragraph (n) of this AD. The repair must be
done before further flight. Accomplishing the inspections identified
in table 1 to paragraph (h)(1) of this AD as part of a maintenance
program before the applicable compliance time specified in table 1
paragraph (h)(1) of this AD constitutes compliance with the
requirements of this paragraph. As of 6 months after the effective
date of this AD, only Section 9, ``Airworthiness Limitations (AWLs)
and Certification Maintenance Requirements (CMRs),'' of the Boeing
757 MPD Document, D622N001-9, Revision December 2008; Boeing TR 09-
010, dated July 2010, to Section 9, ``Airworthiness Limitations
(AWLs) and Certification Maintenance Requirements (CMRs),'' of
Boeing 757 MPD Document, D622N001-9; or Boeing TR 09-011, dated
November 2010, to Section 9, ``Airworthiness Limitations (AWLs) and
Certification Maintenance Requirements (CMRs),'' of the Boeing 757
MPD Document, D622N001-9; may be used.
Table 1 to Paragraph (h)(1) of This AD--Initial Inspections
------------------------------------------------------------------------
Compliance time (whichever
occurs later)
AWL No. Description ---------------------------------
Threshold Grace period
------------------------------------------------------------------------
(i) 28-AWL-01........ A detailed Within 120 Within 72
inspection of months since months after
external wires the date of June 12, 2008
over the issuance of (the effective
center fuel the original date of AD
tank for standard 2008-10-11,
damaged airworthiness Amendment
clamps, wire certificate or 39[dash]15517
chafing, and the date of (73 FR 25974,
wire bundles issuance of May 8, 2008)).
in contact the original
with the export
surface of the certificate of
center fuel airworthiness.
tank.
(ii) 28-AWL-03....... A special Within 120 Within 24
detailed months since months after
inspection of the date of June 12, 2008.
the lightning issuance of
shield to the original
ground standard
termination on airworthiness
the out-of- certificate or
tank fuel the date of
quantity issuance of
indicating the original
system to export
verify certificate of
functional airworthiness.
integrity.
(iii) 28-AWL-14...... A special Within 120 Within 60
detailed months since months after
inspection of the date of June 12, 2008.
the fault issuance of
current bond the original
of the fueling standard
shutoff valve airworthiness
actuator of certificate or
the center the date of
wing tank to issuance of
verify the original
electrical export
bond. certificate of
airworthiness.
------------------------------------------------------------------------
(2) For the purposes of this AD, a detailed inspection is: ``An
intensive examination of a specific item, installation, or assembly
to detect damage, failure, or irregularity. Available lighting is
normally supplemented with a direct source of good lighting at an
intensity deemed appropriate. Inspection aids such as mirror,
magnifying lenses, etc., may be necessary. Surface cleaning and
elaborate procedures may be required.''
(3) For the purposes of this AD, a special detailed inspection
is: ``An intensive examination of a specific item, installation, or
assembly to detect damage, failure, or irregularity. The examination
is likely to make extensive use of specialized inspection techniques
and/or equipment. Intricate cleaning and substantial access or
disassembly procedure may be required.''
(i) No Alternative Inspections, Inspection Intervals, or CDCCLs for
Paragraphs (g) and (h) of This AD
Except as required by paragraph (k) of this AD, after
accomplishing the actions specified in paragraphs (g) and (h) of
this AD, no alternative inspections, inspection intervals, or CDCCLs
may be used unless the inspections, intervals, or CDCCLs are
approved as an AMOC in accordance with the procedures specified in
paragraph (s) of this AD.
(j) Terminating Action for AD 2008-06-03, Amendment 39-15415 (73 FR
13081, March 12, 2008)
Incorporating AWLs No. 28-AWL-23, No. 28-AWL-24, and No. 28-AWL-
25 into the AWLs section of the ICA in accordance with paragraph
(g)(3) of this AD or the maintenance program in accordance with
paragraph (k)(3) of this AD terminates the action required by
paragraph (h)(2) of AD 2008-06-03, Amendment 39-15415 (73 FR 13081,
March 12, 2008).
(k) New Revision of Airworthiness Limitations (AWLs) Section
Within 6 months after the effective date of this AD, revise the
maintenance program by incorporating the information in the
[[Page 42970]]
subsections specified in paragraphs (k)(1) through (k)(3) of this
AD. Accomplishing the actions required by this paragraph terminates
the requirements of paragraph (g) of this AD.
(1) Subsection E, ``AIRWORTHINESS LIMITATIONS--FUEL SYSTEMS,''
of Section 9, ``Airworthiness Limitations (AWLs) and Certification
Maintenance Requirements (CMRs),'' of the Boeing 757 MPD Document,
D622N001-9, Revision December 2008; Boeing TR 09-010, dated July
2010, to Section 9, ``Airworthiness Limitations (AWLs) and
Certification Maintenance Requirements (CMRs),'' of Boeing 757 MPD
Document, D622N001-9; or Boeing TR 09-011, dated November 2010, to
Section 9, ``Airworthiness Limitations (AWLs) and Certification
Maintenance Requirements (CMRs),'' of the Boeing 757 MPD Document,
D622N001-9.
(2) Subsection F, ``PAGE FORMAT: FUEL SYSTEMS AIRWORTHINESS
LIMITATIONS,'' of Section 9, ``Airworthiness Limitations (AWLs) and
Certification Maintenance Requirements (CMRs),'' of the Boeing 757
MPD Document, D622N001-9, Revision December 2008; Boeing TR 09-010,
dated July 2010, to Section 9, ``Airworthiness Limitations (AWLs)
and Certification Maintenance Requirements (CMRs),'' of Boeing 757
MPD Document, D622N001-9; or Boeing TR 09-011, dated November 2010,
to Section 9, ``Airworthiness Limitations (AWLs) and Certification
Maintenance Requirements (CMRs),'' of the Boeing 757 MPD Document,
D622N001-9.
(3) Subsection G, ``AIRWORTHINESS LIMITATIONS--FUEL SYSTEM
AWLs,'' AWLs No. 28-AWL-01 through No. 28-AWL-26 inclusive, of
Section 9, ``Airworthiness Limitations (AWLs) and Certification
Maintenance Requirements (CMRs),'' of the Boeing 757 MPD Document,
D622N001-9, Revision December 2008; Boeing TR 09-010, dated July
2010, to Section 9, ``Airworthiness Limitations (AWLs) and
Certification Maintenance Requirements (CMRs),'' of Boeing 757 MPD
Document, D622N001-9; or Boeing TR 09-011, dated November 2010, to
Section 9, ``Airworthiness Limitations (AWLs) and Certification
Maintenance Requirements (CMRs),'' of the Boeing 757 MPD Document,
D622N001-9.
(4) Notwithstanding any other maintenance or operational
requirements, components that have been identified as airworthy or
installed on the affected airplanes before the revision of the
maintenance program, as required by paragraph (g) of this AD, do not
need to be reworked in accordance with the CDCCLs. However, once the
maintenance program has been revised, future maintenance actions on
these components must be done in accordance with the CDCCLs.
(l) Compliance Time for AWL No. 28-AWL-03
The initial compliance time for AWL No. 28-AWL-03 of Section 9,
``Airworthiness Limitations (AWLs) and Certification Maintenance
Requirements (CMRs),'' of the Boeing 757 MPD Document, D622N001-9,
Revision December 2008; Boeing TR 09-010, dated July 2010, to
Section 9, ``Airworthiness Limitations (AWLs) and Certification
Maintenance Requirements (CMRs),'' of Boeing 757 MPD Document,
D622N001-9; or Boeing TR 09-011, dated November 2010, to Section 9,
``Airworthiness Limitations (AWLs) and Certification Maintenance
Requirements (CMRs),'' of the Boeing 757 MPD Document, D622N001-9;
is within 120 months since the date of issuance of the original
standard airworthiness certificate or the date of issuance of the
original export certificate of airworthiness, or within 24 months
after the effective date of this AD, whichever occurs later.
Accomplishing the actions required by this paragraph terminates the
requirements of paragraph (h)(2) of this AD.
(m) Initial Inspection Compliance Times for AWL No. 28-AWL-25
The initial inspection compliance time for AWL No. 28-AWL-25 of
Section 9, ``Airworthiness Limitations (AWLs) and Certification
Maintenance Requirements (CMRs),'' of the Boeing 757 MPD Document,
D622N001-9, Revision December 2008; Boeing TR 09-010, dated July
2010, to Section 9, ``Airworthiness Limitations (AWLs) and
Certification Maintenance Requirements (CMRs),'' of Boeing 757 MPD
Document, D622N001-9; or Boeing TR 09-011, dated November 2010, to
Section 9, ``Airworthiness Limitations (AWLs) and Certification
Maintenance Requirements (CMRs),'' of the Boeing 757 MPD Document,
D622N001-9; is within 72 months after accomplishing Boeing Service
Bulletin 757-28A0088.
(n) Initial Inspection Compliance Times for AWL No. 28-AWL-26
The initial inspection compliance time for AWL No. 28-AWL-26 of
Section 9, ``Airworthiness Limitations (AWLs) and Certification
Maintenance Requirements (CMRs),'' of the Boeing 757 MPD Document,
D622N001-9, Revision December 2008; Boeing TR 09-010, dated July
2010, to Section 9, ``Airworthiness Limitations (AWLs) and
Certification Maintenance Requirements (CMRs),'' of Boeing 757 MPD
Document, D622N001-9; or Boeing TR 09-011, dated November 2010, to
Section 9, ``Airworthiness Limitations (AWLs) and Certification
Maintenance Requirements (CMRs),'' of the Boeing 757 MPD Document,
D622N001-9; is within 12 months after accomplishing Boeing Service
Bulletin 757-28A0105.
(o) No Alternative Inspections, Inspection Intervals, or CDCCLs After
the Actions Required by Paragraph (k) of This AD Are Done
After accomplishing the actions specified in paragraph (k) of
this AD, no alternative inspections, inspection intervals, or CDCCLs
may be used unless the inspections, intervals, or CDCCLs are
approved as an AMOC in accordance with the procedures specified in
paragraph (s) of this AD.
(p) Terminating Action for AD 2008-11-07, Amendment 39-15529 (73 FR
30755, May 29, 2008)
Incorporating AWLs No. 28-AWL-20 and No. 28-AWL-26 into the
maintenance program in accordance with paragraph (k)(3) of this AD
terminates the actions required by paragraphs (j) and (m) of AD
2008-11-07, Amendment 39-15529 (73 FR 30755, May 29, 2008).
(q) Terminating Action for AD 2009-06-20, Amendment 39-15857 (74 FR
12236, March 24, 2009)
Incorporating AWL No. 28-AWL-22 into the maintenance program in
accordance with paragraph (k)(3) of this AD terminates the actions
required by paragraph (h) of AD 2009-06-20, Amendment 39-15857 (74
FR 12236, March 24, 2009).
(r) Credit for Previous Actions
(1) This paragraph provides credit for actions required by
paragraphs (g) and (h) of this AD, if those actions were done before
June 12, 2008 (the effective date of AD 2008-10-11, Amendment 39-
15517 (73 FR 25974, May 8, 2008), using Section 9, ``Airworthiness
Limitations (AWLs) and Certification Maintenance Requirements
(CMRs),'' of the Boeing 757 MPD Document, D622N001-9, Revision March
2006; Revision October 2006; Revision January 2007; or Revision
November 2007.
(2) This paragraph provides credit for actions required by
paragraphs (m) and (n) of this AD, if those actions were done before
the effective date of this AD, using Boeing TR 09-008, dated March
2008, to Section 9, ``Airworthiness Limitations (AWLs) and
Certification Maintenance Requirements (CMRs),'' of the Boeing 757
MPD Document, D622N001-9.
(s) Alternative Methods of Compliance (AMOCs)
(1) The Manager, Seattle Aircraft Certification Office (ACO),
FAA, has the authority to approve AMOCs for this AD, if requested
using the procedures found in 14 CFR 39.19. In accordance with 14
CFR 39.19, send your request to your principal inspector or local
Flight Standards District Office, as appropriate. If sending
information directly to the manager of the ACO, send it to the
attention of the person identified in the Related Information
section of this AD. Information may be emailed to: [email protected].
(2) Before using any approved AMOC, notify your appropriate
principal inspector, or lacking a principal inspector, the manager
of the local flight standards district office/certificate holding
district office.
(3) AMOCs approved previously for AD 2008-10-11, Amendment 39-
15517 (73 FR 25974, May 8, 2008), are approved as AMOCs for the
corresponding provisions of this AD.
(t) Related Information
For more information about this AD, contact Tak Kobayashi,
Aerospace Engineer, Propulsion Branch, ANM-140S, FAA, Seattle ACO,
1601 Lind Avenue SW., Renton, Washington 98057-3356; phone: 425-917-
6499; fax: 425-917-6590; email: [email protected].
(u) Material Incorporated by Reference
(1) The Director of the Federal Register approved the
incorporation by reference (IBR) of the following service
information
[[Page 42971]]
under 5 U.S.C. 552(a) and 1 CFR part 51 on the date specified.
(2) You must use the following service information to do the
actions required by this AD, unless the AD specifies otherwise.
(3) The following service information was approved for IBR on
August 27, 2012.
(i) Section 9, ``Airworthiness Limitations (AWLs) and
Certification Maintenance Requirements (CMRs),'' of the Boeing 757
Maintenance Planning Data (MPD) Document, D622N001-9, Revision
December 2008.
(ii) Boeing Temporary Revision (TR) 09-010, dated July 2010, to
Section 9, ``Airworthiness Limitations (AWLs) and Certification
Maintenance Requirements (CMRs),'' of Boeing 757 MPD Document,
D622N001-9. Boeing TR 09-010 is published as Section 9 of the Boeing
757 MPD Document, D622N001-9, Revision July 2010.
(iii) Boeing TR 09-011, dated November 2010, to Section 9,
``Airworthiness Limitations (AWLs) and Certification Maintenance
Requirements (CMRs),'' of the Boeing 757 MPD Document, D622N001-9.
Boeing TR 09-011 is published as Section 9 of the Boeing 757 MPD
Document, D622N001-9, Revision November 2010.
(4) The following service information was approved for IBR on
June 12, 2008 (73 FR 25974, May 8, 2008).
(i) Boeing TR 09-008, dated March 2008, to Section 9,
``Airworthiness Limitations (AWLs) and Certification Maintenance
Requirements (CMRs),'' of the Boeing 757 MPD Document, D622N001-9.
Boeing TR 09-008 is published as Section 9 of the Boeing 757
Maintenance Planning Data (MPD) Document, D622N001-9, Revision March
2008. The Boeing 757 MPD Document, D622N001-9, Revision March 2008,
was incorrectly referred to in AD 2008-10-11, Amendment 39-15517 (73
FR 25974, May 8, 2008), as the ``Boeing 757 Maintenance Planning
Document (MPD) Document, D622N001-9, Revision March 2008.
(ii) Reserved.
(5) For service information identified in this AD, contact
Boeing Commercial Airplanes, Attention: Data & Services Management,
P.O. Box 3707, MC 2H-65, Seattle, Washington 98124-2207; telephone
206-544-5000, extension 1, fax 206-766-5680; Internet https://www.myboeingfleet.com.
(6) You may review copies of the service information at the FAA,
Transport Airplane Directorate, 1601 Lind Avenue SW., Renton,
Washington. For information on the availability of this material at
the FAA, call 425-227-1221.
(7) You may also review copies of the service information that
is incorporated by reference at the National Archives and Records
Administration (NARA). For information on the availability of this
material at an NARA facility, call 202-741-6030, or go to http://www.archives.gov/federal_register/code_of_federal_regulations/ibr_locations.html.
Issued in Renton, Washington, on June 6, 2012.
Michael Kaszycki,
Acting Manager, Transport Airplane Directorate, Aircraft Certification
Service.
[FR Doc. 2012-17558 Filed 7-20-12; 8:45 am]
BILLING CODE 4910-13-P
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