Published 2012-09-11 · Federal Register document 2012-21533
Airworthiness Directives; The Boeing Company Airplanes
Publication summary
We are adopting a new airworthiness directive (AD) for certain The Boeing Company Model 707-100 long body, -200, -100B long body, and -100B short body series airplanes; Model 707-300, -300B, -300C, and - 400 series airplanes; and Model 720 and 720B series airplanes. This AD was prompted by reports of stress corrosion cracking in the chord segments made from 7079 aluminum in the horizontal stabilizer rear spar, and potential early fatigue cracking in the chord segments made from 7075 aluminum. For certain airplanes, this AD requires using redefined flight cycle counts, determining the type of material of the horizontal stabilizer, rear spar, and upper and lower chords on the inboard and outboard ends of the rear spar; repetitively inspecting for cracking of the horizontal stabilizer components; and repairing or replacing the chord, or modifying chord segments made from 7079 aluminum, if necessary. For all airplanes, this AD requires inspecting certain structurally significant items, and repairing discrepancies if necessary. We are issuing this AD to detect and correct stress corrosion and/or potential early fatigue cracking in the horizontal stabilizer, which could compromise the structural integrity of the stabilizer.
Why this record is shown
Source: Federal Register annual FAA metadata. Acquired 2026-09-03T22:23:39.502075+00:00. The title, summary and date are source facts.
- Source revision
- federal_register_ad_metadata_2012-08bffa249ae9a205
- Source row
- results[285]
- Raw source SHA-256
- 08bffa249ae9a2053bbfc0d74663d089914e83fb91f9bc4c8409ea28239f6875
Final-rule publication
Recorded publication clauses
- AD identifier printed in this edition
- 2012-17-13
- Effective date printed in this edition
- 2012-10-16
Read 19 complete recorded clauses
Effective Date
(a) Effective Date
This AD is effective October 16, 2012.
Exact source excerpt. Text positions 11427–11491, end exclusive, in the original decoded publication. SHA-256: 874b6c27e57a5075eba24814814d4ce011285f1409f74040628764f1dd3d8bdb
Affected ADs
(b) Affected ADs
This AD affects AD 85-12-01, Amendment 39-5073 (50 FR 26690,
June 28, 1985), as revised by AD 85-12-01 R1, Amendment 39-5439 (51
FR 36002, October 8, 1986).
Exact source excerpt. Text positions 11491–11673, end exclusive, in the original decoded publication. SHA-256: 24aff71df524c37e72ba5407c204f5b0a44d58da93fe5cd87c20dd55070e0427
Applicability wording · Applicability
(c) Applicability
This AD applies to The Boeing Company Model 707-100 long body, -
200, -100B long body, and -100B short body series airplanes; Model
707-300, -300B, -300C, and -400 series airplanes; and Model 720 and
720B series airplanes; certificated in any category; as identified
in Boeing 707 Alert Service Bulletin A3515, dated December 19, 2007,
and Boeing 707 Alert Service Bulletin A3516, dated April 4, 2008.
Exact source excerpt. Text positions 11673–12103, end exclusive, in the original decoded publication. SHA-256: 0d6ffcb7f71bd2a57ff514636965b024ba7fc7364b2dd3f1a386e5745cec7431
Subject
(d) Subject
Air Transport Association (ATA) of America Code 55: Stabilizers.
Exact source excerpt. Text positions 12103–12186, end exclusive, in the original decoded publication. SHA-256: 2a6e215a1dfc07e7cdf8e289baf0666192b28207de692b8309b89011fc0fb057
Unsafe Condition
(e) Unsafe Condition
This AD was prompted by reports of stress corrosion cracking in
the chord segments made from 7079 aluminum in the horizontal
stabilizer rear spar, and potential early fatigue cracking in the
chord segments made from 7075 aluminum. The Federal Aviation
Administration is issuing this AD to detect and correct stress
corrosion and/or potential early fatigue cracking in the horizontal
stabilizer, which could compromise the structural integrity of the
stabilizer.
Exact source excerpt. Text positions 12186–12682, end exclusive, in the original decoded publication. SHA-256: 2d8753309780f5abf1b834f4eedd3221adab5b2e8ca80a80a0556fa99bfb46b7
Compliance
(f) Compliance
You are responsible for having the actions required by this AD
performed within the compliance times specified, unless the actions
have already been done.
Exact source excerpt. Text positions 12682–12860, end exclusive, in the original decoded publication. SHA-256: af3956da952ca797ed39bc4b318e4356f7014ac5b4c12bda0147d37f1ffa6cb8
Flight Cycle Counting Procedure
(g) Flight Cycle Counting Procedure
Flight cycles, as used in this AD, must be counted as defined in
Boeing 707 Alert Service Bulletin A3515, dated December 19, 2007
(for Model airplanes); or Boeing 707 Alert Service Bulletin A3516,
dated April 4, 2008 (for Model airplanes, and Model 720 and 720B
series airplanes).
Exact source excerpt. Text positions 12860–13187, end exclusive, in the original decoded publication. SHA-256: c40dc3cc83b25246853ee1b2707cca9dfdc3db5762a0e3f4a817992f2e44a510
Determination of Material of the Components of the Horizontal Stabilizer
(h) Determination of Material of the Components of the Horizontal
Stabilizer
For airplanes identified in Boeing 707 Alert Service Bulletin
A3515, dated December 19, 2007: At the earlier of the times
specified in paragraphs (h)(1) and (h)(2) of this AD, determine the
type of material of the horizontal stabilizer, rear spar, upper
chords, and lower chords on the inboard and outboard ends of the
rear spar, in accordance with Part 2 of the Accomplishment
Instructions of Boeing 707 Alert Service Bulletin A3515, dated
December 19, 2007.
(1) Within 180 days after the effective date of this AD.
[[Page 55683]]
(2) Before further flight after any horizontal stabilizer is
replaced after the effective date of this AD.
Exact source excerpt. Text positions 13187–13928, end exclusive, in the original decoded publication. SHA-256: 21384ce6ec1d2a7d1653203e4211a5a0d8e81154fdb792688b19f95aec760f1e
Repetitive Inspections of 7075 Aluminum Components
(i) Repetitive Inspections of 7075 Aluminum Components
For airplanes with horizontal stabilizer components made from
7075 aluminum, as determined during the inspection required by
paragraph (h) of this AD: Within 180 days after the effective date
of this AD, and before further flight after any replacement of the
horizontal stabilizer, do a special detailed inspection for cracking
of the upper chord on the inboard end of the rear spar on both the
left and right side horizontal stabilizers, from stabilizer
station--13.179 to 92.55, in accordance with Part 3 of the
Accomplishment Instructions of Boeing 707 Alert Service Bulletin
A3515, dated December 19, 2007. Repeat the inspections thereafter at
intervals not to exceed 500 flight cycles, and before further flight
after any replacement of the horizontal stabilizer, except as
provided by paragraph (j) of this AD. If any cracking is found,
before further flight, either repair the cracking in accordance with
Part 3 of the Accomplishment Instructions of Boeing 707 Alert
Service Bulletin A3515, dated December 19, 2007, except as required
by paragraph (n) of this AD; or replace the chord with a new chord,
in accordance with Part 6 of the Accomplishment Instructions of
Boeing 707 Alert Service Bulletin A3515, dated December 19, 2007.
Exact source excerpt. Text positions 13928–15247, end exclusive, in the original decoded publication. SHA-256: 6a9f3fa79630160b5346609ff327a7fa2c5e460e068a9715c589b03bbb0bbb21
Repetitive Inspections on Airplanes With Replaced Chord
(j) Repetitive Inspections on Airplanes With Replaced Chord
For airplanes on which the chord is replaced with a new chord in
accordance with Part 6 of the Accomplishment Instructions of Boeing
707 Alert Service Bulletin A3515, dated December 19, 2007: Within
4,000 flight cycles after the chord replacement, do the inspections
required by paragraph (i) of this AD, and repeat the inspections
thereafter at the times specified in paragraph (i) of this AD.
Exact source excerpt. Text positions 15247–15713, end exclusive, in the original decoded publication. SHA-256: 4988d71340d16cb2df1626d2c923097282810928c6ed8484ca4ecf08dad6a159
Repetitive Inspections of 7079 Aluminum Components
(k) Repetitive Inspections of 7079 Aluminum Components
For airplanes with horizontal stabilizers that have components
of the chords of the rear spar made from 7079 aluminum, as
determined during the inspection required by paragraph (h) of this
AD: Within 180 days after the effective date of this AD, do the
actions required by paragraphs (k)(1), (k)(2), and (k)(3) of this
AD, and repeat those actions at the applicable intervals specified
in paragraphs (k)(1), (k)(2), and (k)(3) of this AD.
(1) Do a special detailed inspection for cracking of the upper
chord of the inboard side of the rear spar of both the left and
right side horizontal stabilizers from stabilizer station--13.179 to
92.55, in accordance with Part 3 of the Accomplishment Instructions
of Boeing 707 Alert Service Bulletin A3515, dated December 19, 2007.
Repeat the inspection thereafter at intervals not to exceed 250
flight cycles or 180 days, whichever occurs first. If any cracking
is found during any inspection required by this paragraph, before
further flight, either repair the cracking, in accordance with Part
3 of the Accomplishment Instructions of Boeing 707 Alert Service
Bulletin A3515, dated December 19, 2007, except as required by
paragraph (n) of this AD; or replace the chord with a new chord, in
accordance with Part 6 of the Accomplishment Instructions of Boeing
707 Alert Service Bulletin A3515, dated December 19, 2007.
(2) Do a high frequency eddy current inspection for cracking of
the web flanges of the upper and lower chords of the rear spar in
the left and right side horizontal stabilizers from stabilizer
stations 92.55 to 272.55, in accordance with Part 4 of the
Accomplishment Instructions of Boeing 707 Alert Service Bulletin
A3515, dated December 19, 2007. Repeat the inspection thereafter at
intervals not to exceed 1,000 flight cycles or 180 days, whichever
occurs first. If any cracking is found during any inspection
required by this paragraph, before further flight, do the actions
specified in paragraph (k)(2)(i) or (k)(2)(ii) of this AD.
(i) Determine whether the cracking meets the limits specified in
Part 4 of the Accomplishment Instructions of Boeing 707 Alert
Service Bulletin A3515, dated December 19, 2007, and whether a
previous repair has been done; determine if all 7079 upper and lower
chord segments installed on the horizontal stabilizer have had the
Part II, Group 1, Preventative Modification specified in Boeing 707
Service Bulletin 3356 done; and do all applicable repairs and
modifications, in accordance with the Accomplishment Instructions of
Boeing 707 Alert Service Bulletin A3515, dated December 19, 2007. Do
the actions required by this paragraph in accordance with Part 4 of
the Accomplishment Instructions of Boeing 707 Alert Service Bulletin
A3515, dated December 19, 2007, except as required by paragraph (n)
of this AD. Do all applicable repairs and modifications before
further flight.
(ii) Replace the chord with a new chord, in accordance with Part
6 of the Accomplishment Instructions of Boeing 707 Alert Service
Bulletin A3515, dated December 19, 2007.
(3) Do low frequency eddy current (LFEC) inspections for
cracking of the forward skin flanges of the upper and lower chords
of the rear spar in the left and right side horizontal stabilizers
from stabilizer stations--13.179 to 272.55 (for lower chords) and
92.55 to 272.55 (for upper chords), in accordance with Part 5 of the
Accomplishment Instructions of Boeing 707 Alert Service Bulletin
A3515, dated December 19, 2007. Repeat the inspections thereafter at
intervals not to exceed 1,000 flight cycles or 180 days, whichever
occurs first. If any cracking is found during any inspection
required by this paragraph, before further flight, do the actions
specified in either paragraph (k)(3)(i) or paragraph (k)(3)(ii) of
this AD.
(i) Repair any cracking, determine whether all 7079 upper and
lower chord segments installed on the horizontal stabilizer have had
the Part II--Preventative Modification specified in Boeing 707
Service Bulletin 3381 done, and do all applicable modifications, in
accordance with the Accomplishment Instructions of Boeing 707 Alert
Service Bulletin A3515, dated December 19, 2007. Do the actions
required by this paragraph in accordance with Part 5 of the
Accomplishment Instructions of Boeing 707 Alert Service Bulletin
A3515, dated December 19, 2007, except as required by paragraph (n)
of this AD. Do all applicable modifications before further flight.
(ii) Replace the chord with a new chord, in accordance with Part
6 of the Accomplishment Instructions of Boeing 707 Alert Service
Bulletin A3515, dated December 19, 2007.
Exact source excerpt. Text positions 15713–20469, end exclusive, in the original decoded publication. SHA-256: 282fad5d3747d3c231ea1ba539d1bd5588b89512a782f38ce45a29b22b4960dd
Modification/Chord Replacement
(l) Modification/Chord Replacement
For airplanes identified in Boeing 707 Alert Service Bulletin
A3515, dated December 19, 2007, with horizontal stabilizers that
have rear spar chord components made from 7079 aluminum and have not
had embodied the modification of Part II of Boeing 707 Service
Bulletin 3381, dated July 25, 1980; or Boeing 707 Service Bulletin
3381, Revision 1, dated July 31, 1981: Before further flight after
determining the type of material in accordance with paragraph (h) of
this AD, modify all 7079 chord segments installed on the horizontal
stabilizer, in accordance with Part 5 of the Accomplishment
Instructions of Boeing 707 Alert Service Bulletin A3515, dated
December 19, 2007; or replace the chord, in accordance with Part 6
of the Accomplishment Instructions of Boeing 707 Alert Service
Bulletin A3515, dated December 19, 2007.
Exact source excerpt. Text positions 20469–21346, end exclusive, in the original decoded publication. SHA-256: 3f1be8053cf336abadc8561f2d57ed871c7010d40e62f2d8944ea153ccca37c7
Supplemental Structural Inspection Document Inspections
(m) Supplemental Structural Inspection Document Inspections
For all airplanes: Within 180 days or 1,000 flight cycles after
the effective date of this AD, whichever occurs first, do the
inspections of the applicable structurally significant items
specified in and in accordance with the Accomplishment Instructions
of Boeing 707 Alert Service Bulletin A3516, dated April 4, 2008. If
any cracking is found, before further flight, repair in accordance
with the procedures specified in paragraph (q) of this AD. The
inspections required by AD 85-12-01 R1, Amendment 39-5439 (51 FR
36002, October 8, 1986), are still required, except, as of the
effective date of this AD, the flight-cycle interval for the
repetitive inspections specified in paragraph 1.E., ``Compliance,''
of Boeing 707 Alert Service Bulletin A3516, dated April 4, 2008,
must be counted in accordance with the requirements of paragraph (g)
of this AD.
Exact source excerpt. Text positions 21346–22281, end exclusive, in the original decoded publication. SHA-256: 14b37b5262725203a4093a1ff5fc6f92b85d2d2adb2bfdf977f1be39e4e269a2
Exception to the Service Information: Contacting FAA for Crack Repair
(n) Exception to the Service Information: Contacting FAA for Crack
Repair
If any cracking is found during any inspection required by this
AD, and Boeing 707 Alert Service Bulletin A3515, dated December 19,
2007, specifies to contact Boeing for appropriate action: Before
further flight, repair the cracking using a method approved in
accordance with the procedures specified in paragraph (q) of this
AD.
Exact source excerpt. Text positions 22281–22697, end exclusive, in the original decoded publication. SHA-256: 45ac34cae6e0ec3dd8e6e0e357d215b391cf5528f77ccf713185cb86e74fe2f9
Exception to the Service Information: Certain Compliance Procedures
(o) Exception to the Service Information: Certain Compliance Procedures
Where Boeing 707 Alert Service Bulletin A3515, dated December
19, 2007, specifies that operators ``refer to'' nondestructive test
(NDT) procedures, the procedures must be done in accordance with the
service
[[Page 55684]]
information identified in paragraphs (o)(1), (o)(2), and (o)(3) of
this AD, as applicable.
(1) Figure 20, ``Electrical Conductivity Measurement for
Aluminum,'' of Subject 51-00-00, ``Structures-General,'' of Part 6--
Eddy Current, of the Boeing 707/720 Nondestructive Test Manual,
Document D6-48023, Revision 118, dated July 15, 2011.
(2) Subject 55-10-07, ``Horizontal Stabilizer,'' of Part 6--Eddy
Current, of the Boeing 707/720 Nondestructive Test Manual, Document
D6-48023, Revision 118, dated July 15, 2011.
(3) Subject 51-01-00, ``Orientation and Preparation for
Testing'' of Part 1--General, of the Boeing 707/720 Nondestructive
Test Manual, Document D6-48023, Revision 118, dated July 15, 2011.
Exact source excerpt. Text positions 22697–23724, end exclusive, in the original decoded publication. SHA-256: 855ae356869c321863798e7b135835ef40cb3ad3cda1212a0734a481e8a0c247
Parts Installation Prohibition
(p) Parts Installation Prohibition
As of the effective date of this AD, no person may install any
horizontal stabilizer assembly with any chord segment having a part
number other than that identified in paragraph 2.C.2. of Boeing 707
Alert Service Bulletin A3515, dated December 19, 2007, on any
airplane.
Exact source excerpt. Text positions 23724–24040, end exclusive, in the original decoded publication. SHA-256: ab4d3251f47a0d84254e83281ffe9411ebd35db4cb71cfe2727d0c2fb380091e
Alternative Methods of Compliance (AMOCs)
(q) Alternative Methods of Compliance (AMOCs)
(1) The Manager, Seattle Aircraft Certification Office (ACO),
FAA, has the authority to approve AMOCs for this AD, if requested
using the procedures found in 14 CFR 39.19. In accordance with 14
CFR 39.19, send your request to your principal inspector or local
Flight Standards District Office, as appropriate. If sending
information directly to the manager of the ACO, send it to the
attention of the person identified in the Related Information
section of this AD. Information may be emailed to: [email protected].
(2) Before using any approved AMOC, notify your appropriate
principal inspector, or lacking a principal inspector, the manager
of the local flight standards district office/certificate holding
district office.
(3) An AMOC that provides an acceptable level of safety may be
used for any repair required by this AD if it is approved by the
Boeing Commercial Airplanes Organization Designation Authorization
(ODA) that has been authorized by the Manager, Seattle ACO to make
those findings. For a repair method to be approved, the repair must
meet the certification basis of the airplane, and the approval must
specifically refer to this AD.
Exact source excerpt. Text positions 24040–25271, end exclusive, in the original decoded publication. SHA-256: 8e5dc160c091b57a2db51f8f6de4f37c298793d63c3ef85b254d90472bb36de6
Related Information
(r) Related Information
For more information about this AD, contact Berhane Alazar,
Aerospace Engineer, Airframe Branch, ANM-120S, FAA, Seattle ACO,
1601 Lind Avenue SW., Renton, Washington 98057-3356; phone: 425-917-
6577; fax: 425-917-6590; email: [email protected].
Exact source excerpt. Text positions 25271–25548, end exclusive, in the original decoded publication. SHA-256: cdcad7496ca349f4b204e7b8a1701112a519093c324832168a3a40fde6aa2c06
Material Incorporated by Reference
(s) Material Incorporated by Reference
(1) The Director of the Federal Register approved the
incorporation by reference (IBR) of the service information listed
in this paragraph under 5 U.S.C. 552(a) and 1 CFR part 51.
(2) You must use this service information as applicable to do
the actions required by this AD, unless the AD specifies otherwise.
(3) The following service information was approved for IBR on
October 16, 2012.
(i) Boeing 707 Alert Service Bulletin A3515, dated December 19,
2007.
(ii) Boeing 707 Alert Service Bulletin A3516, dated April 4,
2008.
(iii) Subject 51-00-00, ``Structures--General,'' Figure 20,
``Electrical Conductivity Measurement for Aluminum,'' of Part 6--
Eddy Current, of the Boeing 707/720 Nondestructive Test Manual,
Document D6-48023, Revision 118, dated July 15, 2011. The revision
level of this document is identified in only the manual revision
Transmittal Sheet.
(iv) Subject 55-10-07, ``Horizontal Stabilizer,'' of Part 6--
Eddy Current, of the Boeing 707/720 Nondestructive Test Manual,
Document D6-48023, Revision 118, dated July 15, 2011. The revision
level of this document is identified in only the manual revision
Transmittal Sheet.
(v) Subject 51-01-00, ``Orientation and Preparation for
Testing'' of Part 1--General, of the Boeing 707/720 Nondestructive
Test Manual, Document D6-48023, Revision 118, dated July 15, 2011.
The revision level of this document is identified in only the manual
revision Transmittal Sheet.
(4) For service information identified in this AD, contact
Boeing Commercial Airplanes, Attention: Data & Services Management,
P.O. Box 3707, MC 2H-65, Seattle, Washington 98124-2207; telephone
206-544-5000, extension 1; fax 206-766-5680; Internet https://www.myboeingfleet.com.
(5) You may review copies of the service information at the FAA,
Transport Airplane Directorate, 1601 Lind Avenue SW., Renton,
Washington. For information on the availability of this material at
the FAA, call 425-227-1221.
(6) You may also review copies of the service information that
is incorporated by reference at the National Archives and Records
Administration (NARA). For information on the availability of this
material at NARA, call 202-741-6030, or go to: http://www.archives.gov/federal-register/cfr/ibr-locations.html.
Exact source excerpt. Text positions 25548–27901, end exclusive, in the original decoded publication. SHA-256: 21f0e04a8c65169c82c36b2873d25dab3a156e081826fc73e2efe32998b38e20
No replacement link has been established from this edition. The complete historical rule chain and current legal effect remain unknown.
Find all recorded historical references to AD 2012-17-13 · 1 printed reference observations in this pinned collection.
These are observations from one dated publication. Current legal status is unknown; aircraft applicability, installed configuration, compliance and burden require separate evidence. Missing or unparsed conditions remain unknown.
Why these observations are shown
They were extracted offline from the same immutable official HTML source as the complete recorded text. The dated source wording, original text coordinates and exact quote digests are retained. PDF/text agreement and current regulatory effect have not been qualified.
Observation revision: whole-ad-publication-clause-observations-1.0.1. Text SHA-256: 906214a04b4753a0a988fc86b36b68bdecee60be726d97d2625a6cd1c963289b. Source manifest: e4d0794aeea39ff3e7de687421ca5c259001e9b4a71290888a6e5ad77eae5558.
Official source · 2012-09-11
Publication text
This is the complete recorded text of this dated publication.
Current legal effect is unknown. Aircraft applicability, installed configuration and compliance require separate evidence. PDF/text agreement has not been evaluated.
Read the complete official publication text
[Federal Register Volume 77, Number 176 (Tuesday, September 11, 2012)]
[Rules and Regulations]
[Pages 55681-55684]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2012-21533]
========================================================================
Rules and Regulations
Federal Register
________________________________________________________________________
This section of the FEDERAL REGISTER contains regulatory documents
having general applicability and legal effect, most of which are keyed
to and codified in the Code of Federal Regulations, which is published
under 50 titles pursuant to 44 U.S.C. 1510.
The Code of Federal Regulations is sold by the Superintendent of Documents.
Prices of new books are listed in the first FEDERAL REGISTER issue of each
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Federal Register / Vol. 77, No. 176 / Tuesday, September 11, 2012 /
Rules and Regulations
[[Page 55681]]
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2011-1250; Directorate Identifier 2010-NM-031-AD;
Amendment 39-17176; AD 2012-17-13]
RIN 2120-AA64
Airworthiness Directives; The Boeing Company Airplanes
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: We are adopting a new airworthiness directive (AD) for certain
The Boeing Company Model 707-100 long body, -200, -100B long body, and
-100B short body series airplanes; Model 707-300, -300B, -300C, and -
400 series airplanes; and Model 720 and 720B series airplanes. This AD
was prompted by reports of stress corrosion cracking in the chord
segments made from 7079 aluminum in the horizontal stabilizer rear
spar, and potential early fatigue cracking in the chord segments made
from 7075 aluminum. For certain airplanes, this AD requires using
redefined flight cycle counts, determining the type of material of the
horizontal stabilizer, rear spar, and upper and lower chords on the
inboard and outboard ends of the rear spar; repetitively inspecting for
cracking of the horizontal stabilizer components; and repairing or
replacing the chord, or modifying chord segments made from 7079
aluminum, if necessary. For all airplanes, this AD requires inspecting
certain structurally significant items, and repairing discrepancies if
necessary. We are issuing this AD to detect and correct stress
corrosion and/or potential early fatigue cracking in the horizontal
stabilizer, which could compromise the structural integrity of the
stabilizer.
DATES: This AD is effective October 16, 2012.
The Director of the Federal Register approved the incorporation by
reference of certain publications listed in the AD as of October 16,
2012.
ADDRESSES: For service information identified in this AD, contact
Boeing Commercial Airplanes, Attention: Data & Services Management,
P.O. Box 3707, MC 2H-65, Seattle, Washington 98124-2207; telephone 206-
544-5000, extension 1; fax 206-766-5680; Internet https://www.myboeingfleet.com. You may review copies of the referenced service
information at the FAA, Transport Airplane Directorate, 1601 Lind
Avenue SW., Renton, Washington. For information on the availability of
this material at the FAA, call 425-227-1221.
Examining the AD Docket
You may examine the AD docket on the Internet at http://www.regulations.gov; or in person at the Docket Management Facility
between 9 a.m. and 5 p.m., Monday through Friday, except Federal
holidays. The AD docket contains this AD, the regulatory evaluation,
any comments received, and other information. The address for the
Docket Office (phone: 800-647-5527) is Document Management Facility,
U.S. Department of Transportation, Docket Operations, M-30, West
Building Ground Floor, Room W12-140, 1200 New Jersey Avenue SE.,
Washington, DC 20590.
FOR FURTHER INFORMATION CONTACT: Berhane Alazar, Aerospace Engineer,
Airframe Branch, ANM-120S, FAA, Seattle Aircraft Certification Office
(ACO), 1601 Lind Avenue SW., Renton, Washington 98057-3356; phone: 425-
917-6577; fax: 425-917-6590; email: [email protected].
SUPPLEMENTARY INFORMATION:
Discussion
We issued a notice of proposed rulemaking (NPRM) to amend 14 CFR
part 39 to include an AD that would apply to the specified products.
That NPRM published in the Federal Register on November 28, 2011 (76 FR
72863). For certain airplanes, that NPRM proposed to require using
redefined flight cycle counts, determining the type of material of the
horizontal stabilizer, rear spar, and upper and lower chords on the
inboard and outboard ends of the rear spar; repetitively inspecting for
cracking of the horizontal stabilizer components; and repairing or
replacing the chord, or modifying the chord segments made from 7079
aluminum, if necessary. For all airplanes, that NPRM also proposed to
require inspecting certain structurally significant items, and
repairing discrepancies if necessary.
Comments
We gave the public the opportunity to participate in developing
this AD. The following presents the comment received on the proposal
(76 FR 72863, November 28, 2011) and the FAA's response.
Request To Correct Certain Fatigue Cracking Assertions
Boeing reported that the NPRM (76 FR 72863, November 28, 2011), in
various locations, stated incorrectly that fatigue cracking occurred in
rear spar chords made from 7075 aluminum. According to Boeing, fatigue
cracking has been reported in spar chords made from 7079 aluminum only.
Boeing requested that we revise the NPRM to remove reference to
``fatigue cracking'' when addressing the failure mode of the rear spar
chords made from 7075 aluminum.
We partially agree with the request. Chords made from 7075 aluminum
have better fatigue characteristics than those made from 7079 aluminum.
But all metals fatigue to a varying degree. We have therefore revised
this final rule to characterize these conditions as ``potential early
fatigue'' to address Boeing's concern and clarify that the accelerated
fatigue occurrence was a consequence of abnormal use of the airplane as
used in military touch-and-go training.
Additional Change Made to This AD
Note 1 to paragraph (i) of the NPRM (76 FR 72863, November 28,
2011) defined a special detailed inspection. We have removed that note
in this final rule. A special detailed inspection is defined in Boeing
707 Alert Service Bulletin A3515, dated December 19, 2007, and it is
unnecessary to repeat that definition in the AD.
Conclusion
We reviewed the relevant data, considered the comment received, and
determined that air safety and the public interest require adopting the
AD
[[Page 55682]]
with the changes described previously and minor editorial changes. We
have determined that these minor changes:
<bullet> Are consistent with the intent that was proposed in the
NPRM (76 FR 72863, November 28, 2011) for correcting the unsafe
condition; and
<bullet> Do not add any additional burden upon the public than was
already proposed in the NPRM (76 FR 72863, November 28, 2011).
We also determined that these changes will not increase the
economic burden on any operator or increase the scope of the AD.
Interim Action
We consider this AD interim action. If final action is later
identified, we might consider further rulemaking then.
Costs of Compliance
We estimate that this AD affects 10 airplanes of U.S. registry. The
following table provides the estimated costs for U.S. operators to
comply with this AD.
Table--Estimated Costs
--------------------------------------------------------------------------------------------------------------------------------------------------------
Number of U.S.-
Action Work hours Average labor Parts Cost per product registered Fleet cost
rate per hour airplanes
--------------------------------------------------------------------------------------------------------------------------------------------------------
Inspections................ 24 to 32 $85 $0 $2,040 to $2,720 per 10 $20,400 to $27,200 per inspection
inspection cycle. cycle.
--------------------------------------------------------------------------------------------------------------------------------------------------------
We have received no definitive data that would enable us to provide
cost estimates for the on-condition actions specified in this AD.
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. Subtitle VII: Aviation Programs,
describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701: ``General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.
Regulatory Findings
This AD will not have federalism implications under Executive Order
13132. This AD will not have a substantial direct effect on the States,
on the relationship between the national government and the States, or
on the distribution of power and responsibilities among the various
levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866,
(2) Is not a ``significant rule'' under DOT Regulatory Policies and
Procedures (44 FR 11034, February 26, 1979),
(3) Will not affect intrastate aviation in Alaska, and
(4) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
Adoption of the Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The FAA amends Sec. 39.13 by adding the following new airworthiness
directive (AD):
2012-17-13 The Boeing Company: Amendment 39-17176; Docket No. FAA-
2011-1250; Directorate Identifier 2010-NM-031-AD.
(a) Effective Date
This AD is effective October 16, 2012.
(b) Affected ADs
This AD affects AD 85-12-01, Amendment 39-5073 (50 FR 26690,
June 28, 1985), as revised by AD 85-12-01 R1, Amendment 39-5439 (51
FR 36002, October 8, 1986).
(c) Applicability
This AD applies to The Boeing Company Model 707-100 long body, -
200, -100B long body, and -100B short body series airplanes; Model
707-300, -300B, -300C, and -400 series airplanes; and Model 720 and
720B series airplanes; certificated in any category; as identified
in Boeing 707 Alert Service Bulletin A3515, dated December 19, 2007,
and Boeing 707 Alert Service Bulletin A3516, dated April 4, 2008.
(d) Subject
Air Transport Association (ATA) of America Code 55: Stabilizers.
(e) Unsafe Condition
This AD was prompted by reports of stress corrosion cracking in
the chord segments made from 7079 aluminum in the horizontal
stabilizer rear spar, and potential early fatigue cracking in the
chord segments made from 7075 aluminum. The Federal Aviation
Administration is issuing this AD to detect and correct stress
corrosion and/or potential early fatigue cracking in the horizontal
stabilizer, which could compromise the structural integrity of the
stabilizer.
(f) Compliance
You are responsible for having the actions required by this AD
performed within the compliance times specified, unless the actions
have already been done.
(g) Flight Cycle Counting Procedure
Flight cycles, as used in this AD, must be counted as defined in
Boeing 707 Alert Service Bulletin A3515, dated December 19, 2007
(for Model airplanes); or Boeing 707 Alert Service Bulletin A3516,
dated April 4, 2008 (for Model airplanes, and Model 720 and 720B
series airplanes).
(h) Determination of Material of the Components of the Horizontal
Stabilizer
For airplanes identified in Boeing 707 Alert Service Bulletin
A3515, dated December 19, 2007: At the earlier of the times
specified in paragraphs (h)(1) and (h)(2) of this AD, determine the
type of material of the horizontal stabilizer, rear spar, upper
chords, and lower chords on the inboard and outboard ends of the
rear spar, in accordance with Part 2 of the Accomplishment
Instructions of Boeing 707 Alert Service Bulletin A3515, dated
December 19, 2007.
(1) Within 180 days after the effective date of this AD.
[[Page 55683]]
(2) Before further flight after any horizontal stabilizer is
replaced after the effective date of this AD.
(i) Repetitive Inspections of 7075 Aluminum Components
For airplanes with horizontal stabilizer components made from
7075 aluminum, as determined during the inspection required by
paragraph (h) of this AD: Within 180 days after the effective date
of this AD, and before further flight after any replacement of the
horizontal stabilizer, do a special detailed inspection for cracking
of the upper chord on the inboard end of the rear spar on both the
left and right side horizontal stabilizers, from stabilizer
station--13.179 to 92.55, in accordance with Part 3 of the
Accomplishment Instructions of Boeing 707 Alert Service Bulletin
A3515, dated December 19, 2007. Repeat the inspections thereafter at
intervals not to exceed 500 flight cycles, and before further flight
after any replacement of the horizontal stabilizer, except as
provided by paragraph (j) of this AD. If any cracking is found,
before further flight, either repair the cracking in accordance with
Part 3 of the Accomplishment Instructions of Boeing 707 Alert
Service Bulletin A3515, dated December 19, 2007, except as required
by paragraph (n) of this AD; or replace the chord with a new chord,
in accordance with Part 6 of the Accomplishment Instructions of
Boeing 707 Alert Service Bulletin A3515, dated December 19, 2007.
(j) Repetitive Inspections on Airplanes With Replaced Chord
For airplanes on which the chord is replaced with a new chord in
accordance with Part 6 of the Accomplishment Instructions of Boeing
707 Alert Service Bulletin A3515, dated December 19, 2007: Within
4,000 flight cycles after the chord replacement, do the inspections
required by paragraph (i) of this AD, and repeat the inspections
thereafter at the times specified in paragraph (i) of this AD.
(k) Repetitive Inspections of 7079 Aluminum Components
For airplanes with horizontal stabilizers that have components
of the chords of the rear spar made from 7079 aluminum, as
determined during the inspection required by paragraph (h) of this
AD: Within 180 days after the effective date of this AD, do the
actions required by paragraphs (k)(1), (k)(2), and (k)(3) of this
AD, and repeat those actions at the applicable intervals specified
in paragraphs (k)(1), (k)(2), and (k)(3) of this AD.
(1) Do a special detailed inspection for cracking of the upper
chord of the inboard side of the rear spar of both the left and
right side horizontal stabilizers from stabilizer station--13.179 to
92.55, in accordance with Part 3 of the Accomplishment Instructions
of Boeing 707 Alert Service Bulletin A3515, dated December 19, 2007.
Repeat the inspection thereafter at intervals not to exceed 250
flight cycles or 180 days, whichever occurs first. If any cracking
is found during any inspection required by this paragraph, before
further flight, either repair the cracking, in accordance with Part
3 of the Accomplishment Instructions of Boeing 707 Alert Service
Bulletin A3515, dated December 19, 2007, except as required by
paragraph (n) of this AD; or replace the chord with a new chord, in
accordance with Part 6 of the Accomplishment Instructions of Boeing
707 Alert Service Bulletin A3515, dated December 19, 2007.
(2) Do a high frequency eddy current inspection for cracking of
the web flanges of the upper and lower chords of the rear spar in
the left and right side horizontal stabilizers from stabilizer
stations 92.55 to 272.55, in accordance with Part 4 of the
Accomplishment Instructions of Boeing 707 Alert Service Bulletin
A3515, dated December 19, 2007. Repeat the inspection thereafter at
intervals not to exceed 1,000 flight cycles or 180 days, whichever
occurs first. If any cracking is found during any inspection
required by this paragraph, before further flight, do the actions
specified in paragraph (k)(2)(i) or (k)(2)(ii) of this AD.
(i) Determine whether the cracking meets the limits specified in
Part 4 of the Accomplishment Instructions of Boeing 707 Alert
Service Bulletin A3515, dated December 19, 2007, and whether a
previous repair has been done; determine if all 7079 upper and lower
chord segments installed on the horizontal stabilizer have had the
Part II, Group 1, Preventative Modification specified in Boeing 707
Service Bulletin 3356 done; and do all applicable repairs and
modifications, in accordance with the Accomplishment Instructions of
Boeing 707 Alert Service Bulletin A3515, dated December 19, 2007. Do
the actions required by this paragraph in accordance with Part 4 of
the Accomplishment Instructions of Boeing 707 Alert Service Bulletin
A3515, dated December 19, 2007, except as required by paragraph (n)
of this AD. Do all applicable repairs and modifications before
further flight.
(ii) Replace the chord with a new chord, in accordance with Part
6 of the Accomplishment Instructions of Boeing 707 Alert Service
Bulletin A3515, dated December 19, 2007.
(3) Do low frequency eddy current (LFEC) inspections for
cracking of the forward skin flanges of the upper and lower chords
of the rear spar in the left and right side horizontal stabilizers
from stabilizer stations--13.179 to 272.55 (for lower chords) and
92.55 to 272.55 (for upper chords), in accordance with Part 5 of the
Accomplishment Instructions of Boeing 707 Alert Service Bulletin
A3515, dated December 19, 2007. Repeat the inspections thereafter at
intervals not to exceed 1,000 flight cycles or 180 days, whichever
occurs first. If any cracking is found during any inspection
required by this paragraph, before further flight, do the actions
specified in either paragraph (k)(3)(i) or paragraph (k)(3)(ii) of
this AD.
(i) Repair any cracking, determine whether all 7079 upper and
lower chord segments installed on the horizontal stabilizer have had
the Part II--Preventative Modification specified in Boeing 707
Service Bulletin 3381 done, and do all applicable modifications, in
accordance with the Accomplishment Instructions of Boeing 707 Alert
Service Bulletin A3515, dated December 19, 2007. Do the actions
required by this paragraph in accordance with Part 5 of the
Accomplishment Instructions of Boeing 707 Alert Service Bulletin
A3515, dated December 19, 2007, except as required by paragraph (n)
of this AD. Do all applicable modifications before further flight.
(ii) Replace the chord with a new chord, in accordance with Part
6 of the Accomplishment Instructions of Boeing 707 Alert Service
Bulletin A3515, dated December 19, 2007.
(l) Modification/Chord Replacement
For airplanes identified in Boeing 707 Alert Service Bulletin
A3515, dated December 19, 2007, with horizontal stabilizers that
have rear spar chord components made from 7079 aluminum and have not
had embodied the modification of Part II of Boeing 707 Service
Bulletin 3381, dated July 25, 1980; or Boeing 707 Service Bulletin
3381, Revision 1, dated July 31, 1981: Before further flight after
determining the type of material in accordance with paragraph (h) of
this AD, modify all 7079 chord segments installed on the horizontal
stabilizer, in accordance with Part 5 of the Accomplishment
Instructions of Boeing 707 Alert Service Bulletin A3515, dated
December 19, 2007; or replace the chord, in accordance with Part 6
of the Accomplishment Instructions of Boeing 707 Alert Service
Bulletin A3515, dated December 19, 2007.
(m) Supplemental Structural Inspection Document Inspections
For all airplanes: Within 180 days or 1,000 flight cycles after
the effective date of this AD, whichever occurs first, do the
inspections of the applicable structurally significant items
specified in and in accordance with the Accomplishment Instructions
of Boeing 707 Alert Service Bulletin A3516, dated April 4, 2008. If
any cracking is found, before further flight, repair in accordance
with the procedures specified in paragraph (q) of this AD. The
inspections required by AD 85-12-01 R1, Amendment 39-5439 (51 FR
36002, October 8, 1986), are still required, except, as of the
effective date of this AD, the flight-cycle interval for the
repetitive inspections specified in paragraph 1.E., ``Compliance,''
of Boeing 707 Alert Service Bulletin A3516, dated April 4, 2008,
must be counted in accordance with the requirements of paragraph (g)
of this AD.
(n) Exception to the Service Information: Contacting FAA for Crack
Repair
If any cracking is found during any inspection required by this
AD, and Boeing 707 Alert Service Bulletin A3515, dated December 19,
2007, specifies to contact Boeing for appropriate action: Before
further flight, repair the cracking using a method approved in
accordance with the procedures specified in paragraph (q) of this
AD.
(o) Exception to the Service Information: Certain Compliance Procedures
Where Boeing 707 Alert Service Bulletin A3515, dated December
19, 2007, specifies that operators ``refer to'' nondestructive test
(NDT) procedures, the procedures must be done in accordance with the
service
[[Page 55684]]
information identified in paragraphs (o)(1), (o)(2), and (o)(3) of
this AD, as applicable.
(1) Figure 20, ``Electrical Conductivity Measurement for
Aluminum,'' of Subject 51-00-00, ``Structures-General,'' of Part 6--
Eddy Current, of the Boeing 707/720 Nondestructive Test Manual,
Document D6-48023, Revision 118, dated July 15, 2011.
(2) Subject 55-10-07, ``Horizontal Stabilizer,'' of Part 6--Eddy
Current, of the Boeing 707/720 Nondestructive Test Manual, Document
D6-48023, Revision 118, dated July 15, 2011.
(3) Subject 51-01-00, ``Orientation and Preparation for
Testing'' of Part 1--General, of the Boeing 707/720 Nondestructive
Test Manual, Document D6-48023, Revision 118, dated July 15, 2011.
(p) Parts Installation Prohibition
As of the effective date of this AD, no person may install any
horizontal stabilizer assembly with any chord segment having a part
number other than that identified in paragraph 2.C.2. of Boeing 707
Alert Service Bulletin A3515, dated December 19, 2007, on any
airplane.
(q) Alternative Methods of Compliance (AMOCs)
(1) The Manager, Seattle Aircraft Certification Office (ACO),
FAA, has the authority to approve AMOCs for this AD, if requested
using the procedures found in 14 CFR 39.19. In accordance with 14
CFR 39.19, send your request to your principal inspector or local
Flight Standards District Office, as appropriate. If sending
information directly to the manager of the ACO, send it to the
attention of the person identified in the Related Information
section of this AD. Information may be emailed to: [email protected].
(2) Before using any approved AMOC, notify your appropriate
principal inspector, or lacking a principal inspector, the manager
of the local flight standards district office/certificate holding
district office.
(3) An AMOC that provides an acceptable level of safety may be
used for any repair required by this AD if it is approved by the
Boeing Commercial Airplanes Organization Designation Authorization
(ODA) that has been authorized by the Manager, Seattle ACO to make
those findings. For a repair method to be approved, the repair must
meet the certification basis of the airplane, and the approval must
specifically refer to this AD.
(r) Related Information
For more information about this AD, contact Berhane Alazar,
Aerospace Engineer, Airframe Branch, ANM-120S, FAA, Seattle ACO,
1601 Lind Avenue SW., Renton, Washington 98057-3356; phone: 425-917-
6577; fax: 425-917-6590; email: [email protected].
(s) Material Incorporated by Reference
(1) The Director of the Federal Register approved the
incorporation by reference (IBR) of the service information listed
in this paragraph under 5 U.S.C. 552(a) and 1 CFR part 51.
(2) You must use this service information as applicable to do
the actions required by this AD, unless the AD specifies otherwise.
(3) The following service information was approved for IBR on
October 16, 2012.
(i) Boeing 707 Alert Service Bulletin A3515, dated December 19,
2007.
(ii) Boeing 707 Alert Service Bulletin A3516, dated April 4,
2008.
(iii) Subject 51-00-00, ``Structures--General,'' Figure 20,
``Electrical Conductivity Measurement for Aluminum,'' of Part 6--
Eddy Current, of the Boeing 707/720 Nondestructive Test Manual,
Document D6-48023, Revision 118, dated July 15, 2011. The revision
level of this document is identified in only the manual revision
Transmittal Sheet.
(iv) Subject 55-10-07, ``Horizontal Stabilizer,'' of Part 6--
Eddy Current, of the Boeing 707/720 Nondestructive Test Manual,
Document D6-48023, Revision 118, dated July 15, 2011. The revision
level of this document is identified in only the manual revision
Transmittal Sheet.
(v) Subject 51-01-00, ``Orientation and Preparation for
Testing'' of Part 1--General, of the Boeing 707/720 Nondestructive
Test Manual, Document D6-48023, Revision 118, dated July 15, 2011.
The revision level of this document is identified in only the manual
revision Transmittal Sheet.
(4) For service information identified in this AD, contact
Boeing Commercial Airplanes, Attention: Data & Services Management,
P.O. Box 3707, MC 2H-65, Seattle, Washington 98124-2207; telephone
206-544-5000, extension 1; fax 206-766-5680; Internet https://www.myboeingfleet.com.
(5) You may review copies of the service information at the FAA,
Transport Airplane Directorate, 1601 Lind Avenue SW., Renton,
Washington. For information on the availability of this material at
the FAA, call 425-227-1221.
(6) You may also review copies of the service information that
is incorporated by reference at the National Archives and Records
Administration (NARA). For information on the availability of this
material at NARA, call 202-741-6030, or go to: http://www.archives.gov/federal-register/cfr/ibr-locations.html.
Issued in Renton, Washington, on August 24, 2012.
Ali Bahrami,
Manager, Transport Airplane Directorate, Aircraft Certification
Service.
[FR Doc. 2012-21533 Filed 9-10-12; 8:45 am]
BILLING CODE 4910-13-P
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