Published 2016-04-13 · Federal Register document 2016-08359
Airworthiness Directives; The Boeing Company Airplanes
Publication summary
We are adopting a new airworthiness directive (AD) for all The Boeing Company Model 777-200, -200LR, -300, and -300ER series airplanes. This AD was prompted by reports of fractured forward attach fittings of the inboard flap outboard aft flap track. The fractured fittings were determined to be the result of corrosion pits forming on the inside diameter of the fittings. This AD requires an inspection for the affected part number and serial number of the main flap; various additional repetitive inspections of the fitting, if necessary; and replacement of the fitting or nested bushing installation, if necessary, which would terminate the inspections. This AD also provides an optional terminating action for the repetitive inspections. We are issuing this AD to detect and correct fracture of the fitting, which could result in the loss of the inboard aft flap and could lead to a punctured fuselage, causing injury to the flightcrew and passengers, and damage to the airplane.
Why this record is shown
Source: Federal Register annual FAA metadata. Acquired 2026-09-03T22:23:51.853224+00:00. The title, summary and date are source facts.
- Source revision
- federal_register_ad_metadata_2016-48fe8cb6c57c00b7
- Source row
- results[130]
- Raw source SHA-256
- 48fe8cb6c57c00b74623eb2b71ad0abe73b95a424a8ac83fecd389da4d1e3a81
Final-rule publication
Recorded publication clauses
- AD identifier printed in this edition
- 2016-08-03
- Effective date printed in this edition
- 2016-05-18
Read 16 complete recorded clauses
Effective Date
(a) Effective Date
This AD is effective May 18, 2016.
Exact source excerpt. Text positions 18209–18269, end exclusive, in the original decoded publication. SHA-256: c49f2f9f709f2f97254d7fa8e560c390582ffab34226de63409724d37ede135e
Affected ADs
(b) Affected ADs
None.
Exact source excerpt. Text positions 18269–18298, end exclusive, in the original decoded publication. SHA-256: 871a4afc60ceeae06e8010585055188633d616078500c45937092bfe892239c0
Applicability wording · Applicability
(c) Applicability
This AD applies to all The Boeing Company Model 777-200, -200LR,
-300, and -300ER series airplanes, certificated in any category.
[[Page 21719]]
Exact source excerpt. Text positions 18298–18469, end exclusive, in the original decoded publication. SHA-256: 1d983eebcdb6c43579cb2caa48bf7b7b07805d46961726c7941efab890be751a
Subject
(d) Subject
Air Transport Association (ATA) of America Code 57, Wings.
Exact source excerpt. Text positions 18469–18546, end exclusive, in the original decoded publication. SHA-256: 52f35cb894eac2144f3b0de7a455ce53cfbcfebe8c2ccd3b1ccbff2308cfe7df
Unsafe Condition
(e) Unsafe Condition
This AD was prompted by reports of fractured forward attach
fittings of the inboard flap outboard aft flap track. The fractured
fittings were determined to be the result of corrosion pits forming
on the inside diameter of the fittings. We are issuing this AD to
detect and correct fracture of the fitting, which could result in
the loss of the inboard aft flap and could lead to a punctured
fuselage, causing injury to the flightcrew and passengers, and
damage to the airplane.
Exact source excerpt. Text positions 18546–19058, end exclusive, in the original decoded publication. SHA-256: 6ccc97e3286bd6c067d13dac7a8a8c1a8d705f6a3d6efffb7547fc881dc4d5fe
Compliance
(f) Compliance
Comply with this AD within the compliance times specified,
unless already done.
Exact source excerpt. Text positions 19058–19160, end exclusive, in the original decoded publication. SHA-256: 00fbfa31932483f627d0ce0a11cbd2e35e15d9231842b91ac85623ce533912d3
Inspection To Determine the Part Number
(g) Inspection To Determine the Part Number
At the applicable time specified in paragraph 1.E.,
``Compliance,'' of Boeing Special Attention Service Bulletin 777-57-
0094, Revision 1, dated November 5, 2014, except as provided by
paragraph (l) of this AD: Do an inspection of the main flap of the
inboard flap assembly for affected part and serial numbers, in
accordance with the Accomplishment Instructions of Boeing Special
Attention Service Bulletin 777-57-0094, Revision 1, dated November
5, 2014. A review of airplane maintenance records is acceptable in
lieu of this inspection if the part number and serial number of the
inboard flap can be conclusively determined from that review.
Exact source excerpt. Text positions 19160–19863, end exclusive, in the original decoded publication. SHA-256: 37d0cab540e426aec84307ae934d8664c62985275c53ae97b178c71b0f1a0311
Additional Inspections
(h) Additional Inspections
If any main flap of the inboard flap assembly having an affected
part number and serial number is found during the inspection
required by paragraph (g) of this AD: Except as provided by
paragraph (l) of this AD, at the applicable time specified in
paragraph 1.E., ``Compliance,'' of Boeing Special Attention Service
Bulletin 777-57-0094, Revision 1, dated November 5, 2014, do the
terminating action specified in paragraph (k)(1), (k)(2), or (k)(3)
of this AD, or do the inspections specified in paragraph (h)(1) or
(h)(2) of this AD, in accordance with the Accomplishment
Instructions of Boeing Special Attention Service Bulletin 777-57-
0094, Revision 1, dated November 5, 2014. Repeat the inspections
thereafter at the applicable times specified in paragraph 1.E.,
``Compliance,'' of Boeing Special Attention Service Bulletin 777-57-
0094, Revision 1, dated November 5, 2014, until a terminating action
in paragraph (k)(1), (k)(2), or (k)(3) of this AD is done.
Accomplishing a terminating action specified in paragraph (k)(1),
(k)(2), or (k)(3) of this AD terminates the inspections required by
this paragraph for that fitting only.
(1) At the forward attach fitting of the aft flap track of the
inboard flap: Do a detailed inspection for cracking and bushing
migration, and a high frequency eddy current inspection for
cracking, in accordance with Part 2 of the Accomplishment
Instructions of Boeing Special Attention Service Bulletin 777-57-
0094, Revision 1, dated November 5, 2014.
(2) At the forward attach fitting of the aft flap track of the
inboard flap: Do a detailed inspection for cracking and bushing
migration, and an ultrasound inspection for cracking, in accordance
with Part 3 of the Accomplishment Instructions of Boeing Special
Attention Service Bulletin 777-57-0094, Revision 1, dated November
5, 2014.
Exact source excerpt. Text positions 19863–21754, end exclusive, in the original decoded publication. SHA-256: 9956a16f1c9f3384b09058e03fdd534bfb3275760c737249259295661063e24b
Corrective Action for Bushing Migration
(i) Corrective Action for Bushing Migration
If any bushing migration but no cracking is found during any
inspection required by paragraph (h) of this AD: At the applicable
times specified in paragraph 1.E., ``Compliance,'' of Boeing Special
Attention Service Bulletin 777-57-0094, Revision 1, dated November
5, 2014, do the actions specified in paragraphs (i)(1) through
(i)(3) of this AD. Accomplishment of a terminating action specified
in paragraph (i)(3) or (k) of this AD terminates the actions
required by this paragraph for that fitting only.
(1) Apply corrosion inhibiting compound BMS 3-23, Type II,
around the bushing flanges on each side of the fitting, in
accordance with the Accomplishment Instructions of Boeing Special
Attention Service Bulletin 777-57-0094, Revision 1, dated November
5, 2014. Re-apply the corrosion inhibiting compound at the time
specified in paragraph 1.E., ``Compliance,'' of Boeing Special
Attention Service Bulletin 777-57-0094, Revision 1, dated November
5, 2014.
(2) Repeat the inspections specified in paragraph (h)(1) or
(h)(2) of this AD, except inspect for cracking only.
(3) Do a terminating action specified in paragraph (i)(3)(i),
(i)(3)(ii), or (i)(3)(iii) of this AD.
(i) Install a nested bushing to the forward attach fitting of
the aft flap track of the inboard flap, including doing all
applicable related investigative actions, in accordance with Part 4
of the Accomplishment Instructions of Boeing Special Attention
Service Bulletin 777-57-0094, Revision 1, dated November 5, 2014.
(ii) Replace the forward attach fitting of the aft flap track of
the inboard flap with an aluminum fitting, including doing all
applicable related investigative actions, in accordance with Part 5
of the Accomplishment Instructions of Boeing Special Attention
Service Bulletin 777-57-0094, Revision 1, dated November 5, 2014.
(iii) Replace the forward attach fitting of the aft flap track
of the inboard flap with a titanium fitting, including doing all
applicable related investigative actions, in accordance with Part 6
of the Accomplishment Instructions of Boeing Special Attention
Service Bulletin 777-57-0094, Revision 1, dated November 5, 2014.
Exact source excerpt. Text positions 21754–23999, end exclusive, in the original decoded publication. SHA-256: 21f7abb4481fe23215ca43b8c8b43e3dbd9ccecd6b1df8ad857424514d71875c
Corrective Actions for Cracking
(j) Corrective Actions for Cracking
If any cracking is found during any inspection required by
paragraph (h) or (i)(3) of this AD: At the applicable time specified
in paragraph 1.E., ``Compliance,'' of Boeing Special Attention
Service Bulletin 777-57-0094, Revision 1, dated November 5, 2014, do
a terminating action specified in paragraph (j)(1) or (j)(2) of this
AD. Replacement of the forward attach fitting as specified in
paragraph (j)(1) or (j)(2) of this AD terminates the actions in this
AD for that fitting only.
(1) Replace the forward attach fitting of the aft flap track of
the inboard flap with an aluminum fitting, including doing all
applicable related investigative and corrective actions, in
accordance with Part 5 of the Accomplishment Instructions of Boeing
Special Attention Service Bulletin 777-57-0094, Revision 1, dated
November 5, 2014.
(2) Replace the forward attach fitting of the aft flap track of
the inboard flap with a titanium fitting, including doing all
applicable related investigative and corrective actions, in
accordance with Part 6 of the Accomplishment Instructions of Boeing
Special Attention Service Bulletin 777-57-0094, Revision 1, dated
November 5, 2014.
Exact source excerpt. Text positions 23999–25229, end exclusive, in the original decoded publication. SHA-256: 8bda064d5243ec7d8a3108deab86306623401d06d55cb202a1c4647504a3dcd1
Optional Terminating Actions
(k) Optional Terminating Actions
(1) Installation of the nested bushing to the forward attach
fitting of the aft flap track of the inboard flap, in accordance
with Part 4 of the Accomplishment Instructions of Boeing Special
Attention Service Bulletin 777-57-0094, Revision 1, dated November
5, 2014, terminates the requirements of this AD for that fitting
only, provided no cracking is found during any inspection specified
in Part 4 of the Accomplishment Instructions of Boeing Special
Attention Service Bulletin 777-57-0094, Revision 1, dated November
5, 2014, and all corrosion has been removed.
(2) Replacement of the forward attach fitting of the aft flap
track of the inboard flap with an aluminum fitting, in accordance
with Part 5 of the Accomplishment Instructions of Boeing Special
Attention Service Bulletin 777-57-0094, Revision 1, dated November
5, 2014, terminates the requirements of this AD for that fitting
only.
(3) Replacement of the forward attach fitting of the aft flap
track of the inboard flap with a titanium fitting, in accordance
with Part 6 of the Accomplishment Instructions of Boeing Special
Attention Service Bulletin 777-57-0094, Revision 1, dated November
5, 2014, terminates the requirements of this AD for that fitting
only.
Exact source excerpt. Text positions 25229–26521, end exclusive, in the original decoded publication. SHA-256: 008621cb46f5954009ef17c80f4237e29a57c4e186d6a322f8969260b9c661c3
Exception to the Service Information
(l) Exception to the Service Information
Where Boeing Special Attention Service Bulletin 777-57-0094,
Revision 1, dated November 5, 2014, specifies a compliance time
``after the original issue date of this service bulletin,'' this AD
requires compliance within the specified compliance time after the
effective date of this AD.
Exact source excerpt. Text positions 26521–26859, end exclusive, in the original decoded publication. SHA-256: 911b2174e96b1fbd31d43b590e580c762f2c037fd57ee5664d5c1bf2f9d8aa09
Credit for Previous Actions
(m) Credit for Previous Actions
(1) This paragraph provides credit for the actions specified in
paragraphs (h)(1) and (h)(2) of this AD, if those actions were
performed before the effective date of this AD using Boeing Special
Attention Service Bulletin 777-57-0094, dated January 29, 2014,
which is not incorporated by reference in this AD.
(2) This paragraph provides credit for the actions specified in
paragraph (h)(1) of this AD, if those actions were performed before
the effective date of this AD using Boeing Multi Operator Message
MOM-MOM-13-
[[Page 21720]]
0137-01B, dated February 21, 2013, which is not incorporated by
reference in this AD.
Exact source excerpt. Text positions 26859–27532, end exclusive, in the original decoded publication. SHA-256: cef97e119964df419f3e9e103810cd72df233042024284237a7d16fb818f90f8
Alternative Methods of Compliance (AMOCs)
(n) Alternative Methods of Compliance (AMOCs)
(1) The Manager, Seattle Aircraft Certification Office (ACO),
FAA, has the authority to approve AMOCs for this AD, if requested
using the procedures found in 14 CFR 39.19. In accordance with 14
CFR 39.19, send your request to your principal inspector or local
Flight Standards District Office, as appropriate. If sending
information directly to the manager of the ACO, send it to the
attention of the person identified in paragraph (o)(1) of this AD.
Information may be emailed to: [email protected].
(2) Before using any approved AMOC, notify your appropriate
principal inspector, or lacking a principal inspector, the manager
of the local flight standards district office/certificate holding
district office.
(3) An AMOC that provides an acceptable level of safety may be
used for any repair, modification, or alteration required by this AD
if it is approved by the Boeing Commercial Airplanes Organization
Designation Authorization (ODA) that has been authorized by the
Manager, Seattle ACO, to make those findings. To be approved, the
repair method, modification deviation, or alteration deviation must
meet the certification basis of the airplane and the approval must
specifically refer to this AD.
(4) For service information that contains steps that are labeled
as Required for Compliance (RC), the provisions of paragraphs
(n)(4)(i) and (n)(4)(ii) apply.
(i) The steps labeled as RC, including substeps under an RC step
and any figures identified in an RC step, must be done to comply
with the AD. An AMOC is required for any deviations to RC steps,
including substeps and identified figures.
(ii) Steps not labeled as RC may be deviated from using accepted
methods in accordance with the operator's maintenance or inspection
program without obtaining approval of an AMOC, provided the RC
steps, including substeps and identified figures, can still be done
as specified, and the airplane can be put back in an airworthy
condition.
Exact source excerpt. Text positions 27532–29571, end exclusive, in the original decoded publication. SHA-256: 5d2b9ef6617472a5cc9ecdb3627c8f80fe1b97151d6f4b03901e5b1c7132d837
Related Information
(o) Related Information
(1) For more information about this AD, contact Eric Lin,
Aerospace Engineer, Airframe Branch, ANM-120S, FAA, Seattle ACO,
1601 Lind Avenue SW., Renton, WA 98057-3356; telephone: 425-917-
6412; fax: 425-917-6590; email: [email protected].
(2) Service information identified in this AD that is not
incorporated by reference is available at the addresses specified in
paragraphs (p)(3) and (p)(4) of this AD.
Exact source excerpt. Text positions 29571–30016, end exclusive, in the original decoded publication. SHA-256: 16c2a5b1ba4e26a5c65bc53c45a4fcff6e17f544d1d5ac4dd7538ff22c14a36c
Material Incorporated by Reference
(p) Material Incorporated by Reference
(1) The Director of the Federal Register approved the
incorporation by reference (IBR) of the service information listed
in this paragraph under 5 U.S.C. 552(a) and 1 CFR part 51.
(2) You must use this service information as applicable to do
the actions required by this AD, unless the AD specifies otherwise.
(i) Boeing Special Attention Service Bulletin 777-57-0094,
Revision 1, dated November 5, 2014.
(ii) Reserved.
(3) For Boeing service information identified in this AD,
contact Boeing Commercial Airplanes, Attention: Data & Services
Management, P. O. Box 3707, MC 2H-65, Seattle, WA 98124-2207;
telephone 206-544-5000, extension 1; fax 206-766-5680; Internet
https://www.myboeingfleet.com.
(4) You may view this service information at the FAA, Transport
Airplane Directorate, 1601 Lind Avenue SW., Renton, WA. For
information on the availability of this material at the FAA, call
425-227-1221.
(5) You may view this service information that is incorporated
by reference at the National Archives and Records Administration
(NARA). For information on the availability of this material at
NARA, call 202-741-6030, or go to: http://www.archives.gov/federal-register/cfr/ibr-locations.html.
Exact source excerpt. Text positions 30016–31294, end exclusive, in the original decoded publication. SHA-256: 6d9748e23beacc0638a396e250510c54cfd77bad9c89f76100f7b122a619ab10
No replacement link has been established from this edition. The complete historical rule chain and current legal effect remain unknown.
Find all recorded historical references to AD 2016-08-03 · 0 printed reference observations in this pinned collection.
These are observations from one dated publication. Current legal status is unknown; aircraft applicability, installed configuration, compliance and burden require separate evidence. Missing or unparsed conditions remain unknown.
Why these observations are shown
They were extracted offline from the same immutable official HTML source as the complete recorded text. The dated source wording, original text coordinates and exact quote digests are retained. PDF/text agreement and current regulatory effect have not been qualified.
Observation revision: whole-ad-publication-clause-observations-1.0.1. Text SHA-256: cf88037ba6e6211d2a6cc82e6217466e3c2000bbdd367781c469572270e4b618. Source manifest: 6a34f224cfdf8ca3ecf8d6a8784cf83ea87468e1a5cee398b00043710aee0556.
Official source · 2016-04-13
Publication text
This is the complete recorded text of this dated publication.
Current legal effect is unknown. Aircraft applicability, installed configuration and compliance require separate evidence. PDF/text agreement has not been evaluated.
Read the complete official publication text
[Federal Register Volume 81, Number 71 (Wednesday, April 13, 2016)]
[Rules and Regulations]
[Pages 21716-21720]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2016-08359]
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2015-3147; Directorate Identifier 2014-NM-094-AD;
Amendment 39-18479; AD 2016-08-03]
RIN 2120-AA64
Airworthiness Directives; The Boeing Company Airplanes
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: We are adopting a new airworthiness directive (AD) for all The
Boeing Company Model 777-200, -200LR, -300, and -300ER series
airplanes. This AD was prompted by reports of fractured forward attach
fittings of the inboard flap outboard aft flap track. The fractured
fittings were determined to be the result of corrosion pits forming on
the inside diameter of the fittings. This AD requires an inspection for
the affected part number and serial number of the main flap; various
additional repetitive inspections of the fitting, if necessary; and
replacement of the fitting or nested bushing installation, if
necessary, which would terminate the inspections. This AD also provides
an optional terminating action for the repetitive inspections. We are
issuing this AD to detect and correct fracture of the fitting, which
could result in the loss of the inboard aft flap and could lead to a
punctured fuselage, causing injury to the flightcrew and passengers,
and damage to the airplane.
DATES: This AD is effective May 18, 2016.
The Director of the Federal Register approved the incorporation by
reference of a certain publication listed in this AD as of May 18,
2016.
ADDRESSES: For service information identified in this final rule,
contact Boeing Commercial Airplanes, Attention: Data & Services
Management, P. O. Box 3707, MC 2H-65, Seattle, WA 98124-2207; telephone
206-544-5000, extension 1; fax 206-766-5680; Internet https://www.myboeingfleet.com. You may view this referenced service information
at the FAA, Transport Airplane Directorate, 1601 Lind Avenue SW.,
Renton, WA. For information on the availability of this material at the
FAA, call 425-227-1221. It is also available on the Internet at http://www.regulations.gov by searching for and locating Docket No. FAA-2015-
3147.
Examining the AD Docket
You may examine the AD docket on the Internet at http://www.regulations.gov by searching for and locating Docket No. FAA-2015-
3147; or in person at the Docket Management Facility between 9 a.m. and
5 p.m., Monday through Friday, except Federal holidays. The AD docket
contains this AD, the regulatory evaluation, any comments received, and
other information. The address for the Docket Office (phone: 800-647-
5527) is Docket Management Facility, U.S. Department of Transportation,
Docket Operations, M-30, West Building Ground Floor, Room W12-140, 1200
New Jersey Avenue SE., Washington, DC 20590.
FOR FURTHER INFORMATION CONTACT: Eric Lin, Aerospace Engineer, Airframe
Branch, ANM-120S, FAA, Seattle Aircraft Certification Office, 1601 Lind
Avenue SW., Renton, WA 98057-3356; telephone: 425-917-6412; fax: 425-
917-6590; email: [email protected].
SUPPLEMENTARY INFORMATION:
Discussion
We issued a notice of proposed rulemaking (NPRM) to amend 14 CFR
part 39 by adding an AD that would apply to all The Boeing Company
Model 777-200, -200LR, -300, and -300ER series airplanes. The NPRM
published in the Federal Register on August 25, 2015 (80 FR 51491)
(``the NPRM''). The NPRM was prompted by reports of fractured forward
attach fittings of the inboard flap outboard aft flap track. The
fractured fittings were determined to be the result of corrosion pits
forming on the inside diameter of the fittings. The NPRM proposed to
require an inspection for the affected part number and serial number of
the main flap; various additional repetitive inspections of the
fitting, if necessary; and replacement of the fitting or nested bushing
installation, if necessary, which would terminate the inspections. The
proposed AD also provided an optional terminating action for the
repetitive inspections. We are issuing this AD to detect and correct
fracture of the fitting, which could result in the loss of the inboard
aft flap and could lead to a punctured fuselage, causing injury to
[[Page 21717]]
the flightcrew and passengers, and damage to the airplane.
Comments
We gave the public the opportunity to participate in developing
this AD. The following presents the comments received on the NPRM and
the FAA's response to each comment. Benjamin Kerensa commented that he
supports the NPRM.
Request To Change Terminology
Boeing requested that we change the phrase ``inboard flap of the
main flap'' to ``main flap of the inboard flap assembly'' in paragraphs
(g) and (h) of the proposed AD. Boeing stated that this would clarify
the inspection location.
We agree with the commenter's request for the reason provided by
the commenter. We have revised paragraphs (g) and (h) of this AD
accordingly.
Request To Clarify Requirements of a Certain Terminating Action
Boeing requested that we revise the terminating action specified in
paragraph (k)(1) of the proposed AD. Boeing recommended that at the end
of paragraph (k)(1) of the proposed AD, we add the following language,
``Prior to accomplishing this option, the inspections of paragraph (h)
must be accomplished and no cracking must have been found during that
inspection.'' Boeing commented that the bushing replacement is only a
terminating action if the fitting has been verified to be crack free.
We agree to clarify the terminating action. As specified in Boeing
Special Attention Service Bulletin 777-57-0094, Revision 1, dated
November 5, 2014, if cracking is found during an inspection that is
part of the terminating action, a fitting replacement must be done
instead of the terminating action. In addition, Boeing Special
Attention Service Bulletin 777-57-0094, Revision 1, dated November 5,
2014, specifies that if corrosion cannot be removed during the
terminating action, a fitting replacement must be done instead of the
terminating action.
Therefore, we have revised paragraph (k)(1) of this AD to specify
that the terminating action is acceptable provided no cracking is found
during any inspection specified in Part 4 of the Accomplishment
Instructions of Boeing Special Attention Service Bulletin 777-57-0094,
Revision 1, dated November 5, 2014, and all corrosion has been removed.
We have also clarified the terminating actions specified in
paragraphs (h), (i), (j), (k)(1), (k)(2), and (k)(3) of this AD to
specify the terminating actions apply only to that fitting on which the
terminating action is done.
In addition, we have clarified the actions specified in paragraphs
(i)(3)(i), (i)(3)(ii), and (i)(3)(iii) of this AD by specifying the
actions include doing all applicable related investigative actions.
Also, we have clarified the actions specified in paragraphs (j)(1) and
(j)(2) of this AD by specifying the actions include doing all
applicable related investigative and corrective actions.
Request To Clarify Terminating Action Is an Option to the Inspections
Boeing and American Airlines (AA) requested that we clarify that
the terminating action can be done instead of the inspections. AA
commented to revise the terminating action paragraph to state the
following:
If any inboard flap of the main flap having an affected part
number and serial number is found during the inspection required by
paragraph (g) of this AD: Except as provided by paragraph (l) of
this AD, at the applicable time specified in paragraph 1.E.,
``Compliance,'' of Boeing Special Attention Service Bulletin 777-57-
0094, Revision 1, dated November 5, 2014, do the terminating action
in paragraph (k)(1), (k)(2), or (k)(3) of this AD or do the
inspections specified in paragraph (h)(1) or (h)(2) of this AD, in
accordance with the Accomplishment Instructions of Boeing Special
attention Service Bulletin 777-57-0094, Revision 1, dated November
5, 2014. Repeat the inspections thereafter at the applicable times
specified in paragraph 1.E., ``Compliance,'' of Boeing Special
Attention Service Bulletin 777-57-0094, Revision 1, dated November
5, 2014, until a terminating action in paragraph (k)(1), (k)(2), or
(k)(3) of this AD is done.
AA commented that this change would align the proposed rule with
paragraph 1.E., ``Compliance,'' table 1 and table 2, of Boeing Special
Attention Service Bulletin 777-57-0094, Revision 1, dated November 5,
2014. AA also stated that this would clearly indicate that the
terminating action would preclude having to accomplish first the
initial inspection requirement in paragraph (h) of the proposed AD.
Boeing requested that we add a sentence to the end of paragraph (h) to
specify that the inspections are not required for any affected inboard
flap assembly where one of the terminating actions specified in
paragraph (k)(1), (k)(2), or (k)(3) of the proposed AD have been done.
We agree with the commenters' request. We have revised paragraph
(h) of this AD to clarify that the terminating actions may preclude the
initial inspections because rework or replacement of the parts prevent
the unsafe condition.
Request To Clarify the Applicability
Delta Airlines (DAL) requested that we clarify whether paragraph
(c) of the proposed AD is intended for all Model 777-200, -200LR, -300,
and -300ER series airplanes, or all Model 777-200, -200LR, -300 and -
300ER series airplanes, identified as Groups 1, 2, and 4 airplanes in
Boeing Special Attention Service Bulletin 777-57-0094, Revision 1,
dated November 5, 2014.
DAL stated that paragraph (c) of the proposed AD does not contain
Boeing Special Attention Service Bulletin 777-57-0094, Revision 1,
dated November 5, 2014, to identify the airplane's applicability for
the proposed AD. DAL commented that in the proposed rule under
``Differences Between This Proposed AD and the Service Information,''
the airplane's applicability is stated. DAL also stated that the same
paragraph states that the proposed AD is applicable only to Groups 1,
2, and 4 airplanes (Model 777-200, -200LR, -300 and -300ER series
airplanes) specified in Boeing Service Bulletin 777-57-0094, Revision
1, dated November 5, 2014. DAL commented that a review of the
``Compliance'' paragraph in the service information indicates that the
FAA will possibly release an AD for airplanes in Groups 1, 2, and 4.
We agree with the commenter's request to clarify the applicability
of this AD. This AD applies to all Model 777-200, -200LR, -300, and -
300ER series airplanes as specified in paragraph (c) of this AD. The
description of Groups 1, 2, and 4 airplanes in section 1.A.,
``Effectivity,'' of Boeing Special Attention Service Bulletin 777-57-
0094, Revision 1, dated November 5, 2014, specifies Model 777-200, -
200LR, -300, and -300ER series airplanes. Additionally, as noted in the
service information, the table of variable numbers given in section
1.A., ``Effectivity,'' only reflects up to line number 1322, and
affected airplanes after line number 1322 will be added to the profile
page of MyBoeingFleet.com. Therefore, this AD applies to all Model 777-
200, -200LR, -300, and -300ER series airplanes. We have not changed
this AD in this regard.
Conclusion
We reviewed the relevant data, considered the comments received,
and determined that air safety and the public interest require adopting
this AD with the changes described previously and minor editorial
changes. We have determined that these minor changes:
[[Page 21718]]
<bullet> Are consistent with the intent that was proposed in the
NPRM for correcting the unsafe condition; and
<bullet> Do not add any additional burden upon the public than was
already proposed in the NPRM.
We also determined that these changes will not increase the
economic burden on any operator or increase the scope of this AD.
Related Service Information Under 1 CFR Part 51
We reviewed Boeing Special Attention Service Bulletin 777-57-0094,
Revision 1, dated November 5, 2014. The service information describes
procedures for an inspection for the affected part number and serial
number of the main flap; various additional repetitive inspections of
the fitting, if necessary; and replacement of the fitting or nested
bushing installation, if necessary, which would terminate the
inspections. The service information also describes an optional
terminating action for the repetitive inspections. This service
information is reasonably available because the interested parties have
access to it through their normal course of business or by the means
identified in the ADDRESSES section.
Costs of Compliance
We estimate that this AD affects 148 airplanes of U.S. registry.
We estimate the following costs to comply with this AD:
Estimated Costs
----------------------------------------------------------------------------------------------------------------
Cost on U.S.
Action Labor cost Parts cost Cost per product operators
----------------------------------------------------------------------------------------------------------------
Inspection to determine the part 3 work-hours x $85 $0 $255................ $37,740.
number. per hour = $255.
Additional Inspections........... Up to 7 0 Up to $595, per Up to $88,060, per
work[dash]hours x cycle. cycle.
$85 per hour =
$595, per cycle.
----------------------------------------------------------------------------------------------------------------
We estimate the following costs to do any necessary replacements
that will be required based on the results of the inspection. The
nested bushing installation of the attach fitting and the fitting
replacement are also optional terminating actions. We have no way of
determining the number of aircraft on which these actions might be
done.
On-Condition Costs
----------------------------------------------------------------------------------------------------------------
Action Labor cost Parts cost Cost per product
----------------------------------------------------------------------------------------------------------------
Nested bushing installation of the attach 40 work-hours x $85 per hour = $45 $3,445.
fitting. $3,400.
Fitting replacement........................... 73 work-hours x $85 per hour = 7,400 13,605.
$6,205.
----------------------------------------------------------------------------------------------------------------
According to the manufacturer, all of the costs of this AD may be
covered under warranty, thereby reducing the cost impact on affected
individuals. We do not control warranty coverage for affected
individuals. As a result, we have included all costs in our cost
estimate.
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. Subtitle VII: Aviation Programs,
describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701: ``General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.
Regulatory Findings
This AD will not have federalism implications under Executive Order
13132. This AD will not have a substantial direct effect on the States,
on the relationship between the national government and the States, or
on the distribution of power and responsibilities among the various
levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866,
(2) Is not a ``significant rule'' under DOT Regulatory Policies and
Procedures (44 FR 11034, February 26, 1979),
(3) Will not affect intrastate aviation in Alaska, and
(4) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
Adoption of the Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The FAA amends Sec. 39.13 by adding the following new airworthiness
directive (AD):
2016-08-03 The Boeing Company: Amendment 39-18479; Docket No. FAA-
2015-3147; Directorate Identifier 2014-NM-094-AD.
(a) Effective Date
This AD is effective May 18, 2016.
(b) Affected ADs
None.
(c) Applicability
This AD applies to all The Boeing Company Model 777-200, -200LR,
-300, and -300ER series airplanes, certificated in any category.
[[Page 21719]]
(d) Subject
Air Transport Association (ATA) of America Code 57, Wings.
(e) Unsafe Condition
This AD was prompted by reports of fractured forward attach
fittings of the inboard flap outboard aft flap track. The fractured
fittings were determined to be the result of corrosion pits forming
on the inside diameter of the fittings. We are issuing this AD to
detect and correct fracture of the fitting, which could result in
the loss of the inboard aft flap and could lead to a punctured
fuselage, causing injury to the flightcrew and passengers, and
damage to the airplane.
(f) Compliance
Comply with this AD within the compliance times specified,
unless already done.
(g) Inspection To Determine the Part Number
At the applicable time specified in paragraph 1.E.,
``Compliance,'' of Boeing Special Attention Service Bulletin 777-57-
0094, Revision 1, dated November 5, 2014, except as provided by
paragraph (l) of this AD: Do an inspection of the main flap of the
inboard flap assembly for affected part and serial numbers, in
accordance with the Accomplishment Instructions of Boeing Special
Attention Service Bulletin 777-57-0094, Revision 1, dated November
5, 2014. A review of airplane maintenance records is acceptable in
lieu of this inspection if the part number and serial number of the
inboard flap can be conclusively determined from that review.
(h) Additional Inspections
If any main flap of the inboard flap assembly having an affected
part number and serial number is found during the inspection
required by paragraph (g) of this AD: Except as provided by
paragraph (l) of this AD, at the applicable time specified in
paragraph 1.E., ``Compliance,'' of Boeing Special Attention Service
Bulletin 777-57-0094, Revision 1, dated November 5, 2014, do the
terminating action specified in paragraph (k)(1), (k)(2), or (k)(3)
of this AD, or do the inspections specified in paragraph (h)(1) or
(h)(2) of this AD, in accordance with the Accomplishment
Instructions of Boeing Special Attention Service Bulletin 777-57-
0094, Revision 1, dated November 5, 2014. Repeat the inspections
thereafter at the applicable times specified in paragraph 1.E.,
``Compliance,'' of Boeing Special Attention Service Bulletin 777-57-
0094, Revision 1, dated November 5, 2014, until a terminating action
in paragraph (k)(1), (k)(2), or (k)(3) of this AD is done.
Accomplishing a terminating action specified in paragraph (k)(1),
(k)(2), or (k)(3) of this AD terminates the inspections required by
this paragraph for that fitting only.
(1) At the forward attach fitting of the aft flap track of the
inboard flap: Do a detailed inspection for cracking and bushing
migration, and a high frequency eddy current inspection for
cracking, in accordance with Part 2 of the Accomplishment
Instructions of Boeing Special Attention Service Bulletin 777-57-
0094, Revision 1, dated November 5, 2014.
(2) At the forward attach fitting of the aft flap track of the
inboard flap: Do a detailed inspection for cracking and bushing
migration, and an ultrasound inspection for cracking, in accordance
with Part 3 of the Accomplishment Instructions of Boeing Special
Attention Service Bulletin 777-57-0094, Revision 1, dated November
5, 2014.
(i) Corrective Action for Bushing Migration
If any bushing migration but no cracking is found during any
inspection required by paragraph (h) of this AD: At the applicable
times specified in paragraph 1.E., ``Compliance,'' of Boeing Special
Attention Service Bulletin 777-57-0094, Revision 1, dated November
5, 2014, do the actions specified in paragraphs (i)(1) through
(i)(3) of this AD. Accomplishment of a terminating action specified
in paragraph (i)(3) or (k) of this AD terminates the actions
required by this paragraph for that fitting only.
(1) Apply corrosion inhibiting compound BMS 3-23, Type II,
around the bushing flanges on each side of the fitting, in
accordance with the Accomplishment Instructions of Boeing Special
Attention Service Bulletin 777-57-0094, Revision 1, dated November
5, 2014. Re-apply the corrosion inhibiting compound at the time
specified in paragraph 1.E., ``Compliance,'' of Boeing Special
Attention Service Bulletin 777-57-0094, Revision 1, dated November
5, 2014.
(2) Repeat the inspections specified in paragraph (h)(1) or
(h)(2) of this AD, except inspect for cracking only.
(3) Do a terminating action specified in paragraph (i)(3)(i),
(i)(3)(ii), or (i)(3)(iii) of this AD.
(i) Install a nested bushing to the forward attach fitting of
the aft flap track of the inboard flap, including doing all
applicable related investigative actions, in accordance with Part 4
of the Accomplishment Instructions of Boeing Special Attention
Service Bulletin 777-57-0094, Revision 1, dated November 5, 2014.
(ii) Replace the forward attach fitting of the aft flap track of
the inboard flap with an aluminum fitting, including doing all
applicable related investigative actions, in accordance with Part 5
of the Accomplishment Instructions of Boeing Special Attention
Service Bulletin 777-57-0094, Revision 1, dated November 5, 2014.
(iii) Replace the forward attach fitting of the aft flap track
of the inboard flap with a titanium fitting, including doing all
applicable related investigative actions, in accordance with Part 6
of the Accomplishment Instructions of Boeing Special Attention
Service Bulletin 777-57-0094, Revision 1, dated November 5, 2014.
(j) Corrective Actions for Cracking
If any cracking is found during any inspection required by
paragraph (h) or (i)(3) of this AD: At the applicable time specified
in paragraph 1.E., ``Compliance,'' of Boeing Special Attention
Service Bulletin 777-57-0094, Revision 1, dated November 5, 2014, do
a terminating action specified in paragraph (j)(1) or (j)(2) of this
AD. Replacement of the forward attach fitting as specified in
paragraph (j)(1) or (j)(2) of this AD terminates the actions in this
AD for that fitting only.
(1) Replace the forward attach fitting of the aft flap track of
the inboard flap with an aluminum fitting, including doing all
applicable related investigative and corrective actions, in
accordance with Part 5 of the Accomplishment Instructions of Boeing
Special Attention Service Bulletin 777-57-0094, Revision 1, dated
November 5, 2014.
(2) Replace the forward attach fitting of the aft flap track of
the inboard flap with a titanium fitting, including doing all
applicable related investigative and corrective actions, in
accordance with Part 6 of the Accomplishment Instructions of Boeing
Special Attention Service Bulletin 777-57-0094, Revision 1, dated
November 5, 2014.
(k) Optional Terminating Actions
(1) Installation of the nested bushing to the forward attach
fitting of the aft flap track of the inboard flap, in accordance
with Part 4 of the Accomplishment Instructions of Boeing Special
Attention Service Bulletin 777-57-0094, Revision 1, dated November
5, 2014, terminates the requirements of this AD for that fitting
only, provided no cracking is found during any inspection specified
in Part 4 of the Accomplishment Instructions of Boeing Special
Attention Service Bulletin 777-57-0094, Revision 1, dated November
5, 2014, and all corrosion has been removed.
(2) Replacement of the forward attach fitting of the aft flap
track of the inboard flap with an aluminum fitting, in accordance
with Part 5 of the Accomplishment Instructions of Boeing Special
Attention Service Bulletin 777-57-0094, Revision 1, dated November
5, 2014, terminates the requirements of this AD for that fitting
only.
(3) Replacement of the forward attach fitting of the aft flap
track of the inboard flap with a titanium fitting, in accordance
with Part 6 of the Accomplishment Instructions of Boeing Special
Attention Service Bulletin 777-57-0094, Revision 1, dated November
5, 2014, terminates the requirements of this AD for that fitting
only.
(l) Exception to the Service Information
Where Boeing Special Attention Service Bulletin 777-57-0094,
Revision 1, dated November 5, 2014, specifies a compliance time
``after the original issue date of this service bulletin,'' this AD
requires compliance within the specified compliance time after the
effective date of this AD.
(m) Credit for Previous Actions
(1) This paragraph provides credit for the actions specified in
paragraphs (h)(1) and (h)(2) of this AD, if those actions were
performed before the effective date of this AD using Boeing Special
Attention Service Bulletin 777-57-0094, dated January 29, 2014,
which is not incorporated by reference in this AD.
(2) This paragraph provides credit for the actions specified in
paragraph (h)(1) of this AD, if those actions were performed before
the effective date of this AD using Boeing Multi Operator Message
MOM-MOM-13-
[[Page 21720]]
0137-01B, dated February 21, 2013, which is not incorporated by
reference in this AD.
(n) Alternative Methods of Compliance (AMOCs)
(1) The Manager, Seattle Aircraft Certification Office (ACO),
FAA, has the authority to approve AMOCs for this AD, if requested
using the procedures found in 14 CFR 39.19. In accordance with 14
CFR 39.19, send your request to your principal inspector or local
Flight Standards District Office, as appropriate. If sending
information directly to the manager of the ACO, send it to the
attention of the person identified in paragraph (o)(1) of this AD.
Information may be emailed to: [email protected].
(2) Before using any approved AMOC, notify your appropriate
principal inspector, or lacking a principal inspector, the manager
of the local flight standards district office/certificate holding
district office.
(3) An AMOC that provides an acceptable level of safety may be
used for any repair, modification, or alteration required by this AD
if it is approved by the Boeing Commercial Airplanes Organization
Designation Authorization (ODA) that has been authorized by the
Manager, Seattle ACO, to make those findings. To be approved, the
repair method, modification deviation, or alteration deviation must
meet the certification basis of the airplane and the approval must
specifically refer to this AD.
(4) For service information that contains steps that are labeled
as Required for Compliance (RC), the provisions of paragraphs
(n)(4)(i) and (n)(4)(ii) apply.
(i) The steps labeled as RC, including substeps under an RC step
and any figures identified in an RC step, must be done to comply
with the AD. An AMOC is required for any deviations to RC steps,
including substeps and identified figures.
(ii) Steps not labeled as RC may be deviated from using accepted
methods in accordance with the operator's maintenance or inspection
program without obtaining approval of an AMOC, provided the RC
steps, including substeps and identified figures, can still be done
as specified, and the airplane can be put back in an airworthy
condition.
(o) Related Information
(1) For more information about this AD, contact Eric Lin,
Aerospace Engineer, Airframe Branch, ANM-120S, FAA, Seattle ACO,
1601 Lind Avenue SW., Renton, WA 98057-3356; telephone: 425-917-
6412; fax: 425-917-6590; email: [email protected].
(2) Service information identified in this AD that is not
incorporated by reference is available at the addresses specified in
paragraphs (p)(3) and (p)(4) of this AD.
(p) Material Incorporated by Reference
(1) The Director of the Federal Register approved the
incorporation by reference (IBR) of the service information listed
in this paragraph under 5 U.S.C. 552(a) and 1 CFR part 51.
(2) You must use this service information as applicable to do
the actions required by this AD, unless the AD specifies otherwise.
(i) Boeing Special Attention Service Bulletin 777-57-0094,
Revision 1, dated November 5, 2014.
(ii) Reserved.
(3) For Boeing service information identified in this AD,
contact Boeing Commercial Airplanes, Attention: Data & Services
Management, P. O. Box 3707, MC 2H-65, Seattle, WA 98124-2207;
telephone 206-544-5000, extension 1; fax 206-766-5680; Internet
https://www.myboeingfleet.com.
(4) You may view this service information at the FAA, Transport
Airplane Directorate, 1601 Lind Avenue SW., Renton, WA. For
information on the availability of this material at the FAA, call
425-227-1221.
(5) You may view this service information that is incorporated
by reference at the National Archives and Records Administration
(NARA). For information on the availability of this material at
NARA, call 202-741-6030, or go to: http://www.archives.gov/federal-register/cfr/ibr-locations.html.
Issued in Renton, Washington, on March 31, 2016.
Victor Wicklund,
Acting Manager, Transport Airplane Directorate, Aircraft Certification
Service.
[FR Doc. 2016-08359 Filed 4-12-16; 8:45 am]
BILLING CODE 4910-13-P
Why this text is shown
The complete text was extracted from the official GovInfo HTML edition for this publication. Acquired 2026-10-09T02:28:30.819190+00:00. Text extraction preserves the recorded source wording; it does not determine current requirements.
Open the captured official edition
- Source SHA-256
- e43afdca976fd96600116e0fb532f8fa950022332b841e56d739c534964d4b61
- Text SHA-256
- cf88037ba6e6211d2a6cc82e6217466e3c2000bbdd367781c469572270e4b618
Return to the full metadata catalog · Search complete publication text · Explore retained publication text and evidence
Coverage and limits
These are dated publication metadata, recorded clauses and literal source observations. Word, model-label, header and reference matches do not establish current legal effect, manufacturer/model identity, aircraft applicability, installed configuration or compliance.
The collection uses 33 explicit annual source snapshots. Source captures and operative-text qualifications have separate states. Missing information remains unknown.