Published 2017-05-30 · Federal Register document 2017-10286
Airworthiness Directives; The Boeing Company Airplanes
Publication summary
We are adopting a new airworthiness directive (AD) for certain The Boeing Company Model 737-400 series airplanes. This AD was prompted by an evaluation by the design approval holder (DAH), which indicates that the aft fuselage skin is subject to widespread fatigue damage (WFD), and reports of aft fuselage skin cracking. This AD requires repetitive inspections to detect cracking of the aft fuselage skin, inspections to detect missing or loose fasteners and any disbonding or cracking of bonded doublers, permanent repairs of time-limited repairs, related investigative and corrective actions if necessary, and skin panel replacement. We are issuing this AD to address the unsafe condition on these products.
Why this record is shown
Source: Federal Register annual FAA metadata. Acquired 2026-09-03T22:23:54.997910+00:00. The title, summary and date are source facts.
- Source revision
- federal_register_ad_metadata_2017-90ba553c3b802c53
- Source row
- results[143]
- Raw source SHA-256
- 90ba553c3b802c5316e8d18f30db5da9f7731a87f58278ec2965f199ef4375e9
Final-rule publication
Recorded publication clauses
- AD identifier printed in this edition
- 2017-10-07
- Effective date printed in this edition
- 2017-07-05
Read 16 complete recorded clauses
Effective Date
(a) Effective Date
This AD is effective July 5, 2017.
Exact source excerpt. Text positions 17170–17230, end exclusive, in the original decoded publication. SHA-256: 6bfe3dcfc72c11cae8fdb0a2945383ac9dd9173007b6696f1473c2f176bdc004
Affected ADs
(b) Affected ADs
None.
Exact source excerpt. Text positions 17230–17259, end exclusive, in the original decoded publication. SHA-256: 871a4afc60ceeae06e8010585055188633d616078500c45937092bfe892239c0
Applicability wording · Applicability
(c) Applicability
This AD applies to Boeing Model 737-400 series airplanes,
certificated in any category, as identified in Boeing Special
Attention Service Bulletin 737-53-1187, Revision 3, dated July 10,
2015 (``SASB 737-53-1187 R3'').
Exact source excerpt. Text positions 17259–17505, end exclusive, in the original decoded publication. SHA-256: 60ca01892f68b51c9da5cb1293b35731a91da25edc1325672042860585840d05
Subject
(d) Subject
Air Transport Association (ATA) of America Code 53, Fuselage.
Exact source excerpt. Text positions 17505–17585, end exclusive, in the original decoded publication. SHA-256: 297e69b8a6e159f28612e8bd82a91daa2fd8fd1d9d38af67161f67738908fa6c
Unsafe Condition
(e) Unsafe Condition
This AD was prompted by an evaluation by the design approval
holder (DAH) which indicates that the aft fuselage skin is subject
to widespread fatigue damage (WFD) and reports of aft fuselage skin
cracking. We are issuing this AD to detect and correct cracking in
the aft fuselage skin along the longitudinal edges of the bonded
skin doubler, which could result in possible rapid decompression
[[Page 24478]]
and reduced structural integrity of the airplane.
Exact source excerpt. Text positions 17585–18077, end exclusive, in the original decoded publication. SHA-256: 19e74e998470a67f79f27fd7b5f031f9b606e0525323c30d9459e34aaf154cb3
Compliance
(f) Compliance
Comply with this AD within the compliance times specified,
unless already done.
Exact source excerpt. Text positions 18077–18179, end exclusive, in the original decoded publication. SHA-256: 00fbfa31932483f627d0ce0a11cbd2e35e15d9231842b91ac85623ce533912d3
Inspections, Related Investigative and Corrective Actions
(g) Inspections, Related Investigative and Corrective Actions
At the applicable times specified in tables 1, 2, and 3 of
paragraph 1.E., ``Compliance,'' of SASB 737-53-1187 R3, except as
provided by paragraph (h)(1) and (h)(2) of this AD: Do the
applicable inspections to detect cracks in the aft fuselage skin
panels; and do all applicable related investigative and corrective
actions; in accordance with the Accomplishment Instructions of SASB
737-53-1187 R3, except as required by paragraphs (h)(3) and (h)(4)
of this AD. Do all applicable related investigative and corrective
actions before further flight. Repeat the applicable inspections
thereafter at the applicable intervals specified in tables 1, 2, and
3 of paragraph 1.E., ``Compliance,'' of SASB 737-53-1187 R3.
Accomplishment of a repair in accordance with ``Part 4: Repair'' of
the Accomplishment Instructions of SASB 737-53-1187 R3, except as
required by paragraph (h)(3) of this AD, is terminating action for
the repetitive inspections required by this paragraph at the
repaired locations only.
Exact source excerpt. Text positions 18179–19262, end exclusive, in the original decoded publication. SHA-256: 73614eeb5fd3dd08319078c2d1fa1833691b5739ed99eda14650df22adf261dd
Exceptions to SASB 737-53-1187 R3
(h) Exceptions to SASB 737-53-1187 R3
(1) Where SASB 737-53-1187 R3, specifies compliance times
``after the Revision 3 date of this service bulletin,'' this AD
requires compliance within the specified compliance times after the
effective date of this AD.
(2) The Condition column of Paragraph 1.E., ``Compliance,'' of
SASB 737-53-1187 R3, refers to airplanes in certain configurations
as of the ``issue date of Revision 3 of this service bulletin.''
However, this AD applies to airplanes in the specified
configurations as of the effective date of this AD.
(3) Where SASB 737-53-1187 R3 specifies contacting Boeing for
repair instructions or work instructions, before further flight,
repair or perform the work instructions using a method approved in
accordance with the procedures specified in paragraph (n) of this
AD, except as required by paragraph (h)(4) of this AD.
(4) For airplanes on which an operator has a record that a skin
panel was replaced with a production skin panel before 53,000 total
flight cycles: At the applicable time for the next inspection as
specified in tables 1, 2, and 3 of paragraph 1.E., ``Compliance,''
of SASB 737-53-1187 R3, except as provided by paragraph (h)(1) and
(h)(2) of this AD: Perform inspections and applicable corrective
actions using a method approved in accordance with the procedures
specified in paragraph (n) of this AD.
Exact source excerpt. Text positions 19262–20671, end exclusive, in the original decoded publication. SHA-256: 27535f27f6cef096da7b80638358403a807d011738b94dd199848278cecad322
Actions for Airplanes With a Time-Limited Repair Installed
(i) Actions for Airplanes With a Time-Limited Repair Installed
(1) For airplanes with a time-limited repair installed as
specified in Boeing Service Bulletin 737-53-1187, Revision 2, dated
May 9, 2007: At the applicable times specified in table 4 of
paragraph 1.E., ``Compliance,'' of SASB 737-53-1187 R3, except as
provided by paragraphs (h)(1) and (h)(2) of this AD: Do the actions
specified in paragraphs (i)(1)(i) and (i)(1)(ii) of this AD.
(i) Do the applicable inspections to detect missing or loose
fasteners and any disbonding or cracking of bonded doublers; and do
all applicable related investigative and corrective actions; in
accordance with the Accomplishment Instructions of SASB 737-53-1187
R3, except as required by paragraph (h)(3) of this AD. Do all
applicable related investigative and corrective actions before
further flight. Repeat the applicable inspections thereafter at the
applicable intervals specified in table 4 of paragraph 1.E.,
``Compliance,'' of SASB 737-53-1187 R3.
(ii) Make the time-limited repair permanent; and do all
applicable related investigative and corrective actions; in
accordance with Part 6 of the Accomplishment Instructions of SASB
737-53-1187 R3, except as required by paragraph (h)(3) of this AD.
Do all applicable related investigative and corrective actions
before further flight. Accomplishing the permanent repair required
by this paragraph terminates the inspections required by paragraph
(i)(1)(i) of this AD for the permanently repaired area only.
(2) For airplanes with a time-limited repair installed as
specified in SASB 737-53-1187 R3: At the applicable times specified
in table 5 of paragraph 1.E., ``Compliance,'' of SASB 737-53-1187
R3, except as provided by paragraph (h)(2) of this AD: Do the
actions specified in paragraphs (i)(2)(i) and (i)(2)(ii) of this AD.
(i) Do the applicable inspections to detect missing or loose
fasteners and any disbonding or cracking of bonded doublers; and do
all applicable corrective actions; in accordance with the
Accomplishment Instructions of SASB 737-53-1187 R3, except as
required by paragraph (h)(3) of this AD. Do all applicable
corrective actions before further flight. Repeat the applicable
inspections thereafter at the applicable intervals specified in
table 5 of paragraph 1.E., ``Compliance,'' of SASB 737-53-1187 R3.
(ii) Make the time-limited repair permanent; and do all
applicable related investigative and corrective actions; in
accordance with Part 6 of the Accomplishment Instructions of SASB
737-53-1187 R3, except as required by paragraph (h)(3) of this AD.
Do all applicable related investigative and corrective actions
before further flight. Accomplishing the permanent repair required
by this paragraph terminates the inspections required by paragraph
(i)(2)(i) of this AD for the permanently repaired area only.
Exact source excerpt. Text positions 20671–23575, end exclusive, in the original decoded publication. SHA-256: 1a84d859068c1a2b9d3ff144d544af17cbe8a799ef41ad0515a4e5f8e2b14d48
Modification of Certain Permanent Repairs
(j) Modification of Certain Permanent Repairs
For airplanes with an existing time-limited repair that was made
permanent as specified in Boeing Service Bulletin 737-53-1187,
Revision 2, dated May 9, 2007: At the applicable time specified in
table 6 of paragraph 1.E., ``Compliance,'' of SASB 737-53-1187 R3,
except as provided by paragraph (h)(1) of this AD: Modify the
existing permanent repair; and do all applicable related
investigative and corrective actions; in accordance with Part 6 of
the Accomplishment Instructions of SASB 737-53-1187 R3, except as
required by paragraph (h)(3) of this AD. Do all applicable related
investigative and corrective actions before further flight.
Exact source excerpt. Text positions 23575–24277, end exclusive, in the original decoded publication. SHA-256: 54db569af02adc97630297e6c9bfa5f6160048b0ec645b91a64dcfbd9fb9cc65
Post-Repair Inspections
(k) Post-Repair Inspections
Table 7 of paragraph 1.E., ``Compliance,'' of SASB 737-53-1187
R3, specifies post-repair airworthiness limitation inspections in
compliance with 14 CFR 25.571(a)(3) at the repaired locations, which
support compliance with 14 CFR 121.1109(c)(2) or 129.109(b)(2). As
airworthiness limitations, these inspections are required by
maintenance and operational rules. It is therefore unnecessary to
mandate them in this AD. Deviations from these inspections require
FAA approval, but do not require an alternative method of
compliance.
Exact source excerpt. Text positions 24277–24848, end exclusive, in the original decoded publication. SHA-256: 856cd44f404bb8a7feb1f1551e1c6fdeab03758789a0b0e50c37c8705f52e7c4
Skin Panel Replacement
(l) Skin Panel Replacement
At the later of the times specified in paragraphs (l)(1) and
(1)(2) of this AD: Replace the applicable skin panels, and do all
applicable related investigative and corrective actions, in
accordance with the Accomplishment Instructions of SASB 737-53-1187
R3. Do all applicable related investigative and corrective actions
before further flight. Doing the skin panel replacement required by
this paragraph terminates the inspection requirements of paragraphs
(g), (i), and (j) of this AD for that skin panel only, provided the
skin panel replacement was done with a production skin panel after
53,000 total flight cycles, or with the skin panel replacement kit
(S-20 to S-25 (left and right)) specified in Boeing Service Bulletin
737-53-1187.
(1) Before 60,000 total flight cycles, but not before 53,000
total flight cycles.
(2) Within 6,000 flight cycles after the effective date of this
AD, but not before 53,000 total flight cycles.
Exact source excerpt. Text positions 24848–25837, end exclusive, in the original decoded publication. SHA-256: 0baee2eaebd21a402eb5bcfa6838ab87cdd152dfedb44360d9c039b004ab44be
Credit for Previous Actions
(m) Credit for Previous Actions
(1) This paragraph provides credit for the actions required by
paragraph (g) of this AD, if those actions were performed before the
effective date of this AD using Boeing Service Bulletin 737-53-1187,
Revision 2, dated May 9, 2007, except as required by paragraph
(h)(4) of this AD. Boeing Service Bulletin 737-53-1187, Revision 2,
dated May 9, 2007, was incorporated by reference in AD 2009-21-01,
Amendment 39-16038 (74 FR 52395, October 13, 2009) (``AD 2009-21-
01'').
(2) This paragraph provides credit for the actions required by
paragraph (l) of this AD, if those actions were performed before the
effective date of this AD using Boeing Service Bulletin 737-53-1187,
Revision 2, dated May 9, 2007, except as required by paragraph
(h)(4) of this AD. Boeing Service Bulletin 737-53-1187, Revision 2,
dated May 9, 2007, was incorporated by reference in AD 2009-21-01.
(3) This paragraph provides credit for the actions required by
paragraph (l) of this AD, if those actions were performed before
November 17, 2009 (the effective date of AD 2009-21-01) using Part
III of the Accomplishment Instructions of Boeing
[[Page 24479]]
Service Bulletin 737-53-1187, dated November 2, 1995; or Part III of
the Accomplishment Instructions of Boeing Service Bulletin 737-53-
1187, Revision 1, dated January 16, 1997, except as required by
paragraph (h)(4) of this AD. Boeing Service Bulletin 737-53-1187,
dated November 2, 1995; and Boeing Service Bulletin 737-53-1187,
Revision 1, dated January 16, 1997; are not incorporated by
reference in this AD.
Exact source excerpt. Text positions 25837–27447, end exclusive, in the original decoded publication. SHA-256: 8d4a99e3250d678a4603807f03badcb4cad4ddacbec8dec018d0be109bee041c
Alternative Methods of Compliance (AMOCs)
(n) Alternative Methods of Compliance (AMOCs)
(1) The Manager, Los Angeles Aircraft Certification Office
(ACO), FAA, has the authority to approve AMOCs for this AD, if
requested using the procedures found in 14 CFR 39.19. In accordance
with 14 CFR 39.19, send your request to your principal inspector or
local Flight Standards District Office, as appropriate. If sending
information directly to the manager of the ACO, send it to the
attention of the person identified in paragraph (o)(1) of this AD.
Information may be emailed to: [email protected].
(2) Before using any approved AMOC, notify your appropriate
principal inspector, or lacking a principal inspector, the manager
of the local flight standards district office/certificate holding
district office.
(3) An AMOC that provides an acceptable level of safety may be
used for any repair, modification, or alteration required by this AD
if it is approved by the Boeing Commercial Airplanes Organization
Designation Authorization (ODA) that has been authorized by the
Manager, Los Angeles ACO, to make those findings. To be approved,
the repair method, modification deviation, or alteration deviation
must meet the certification basis of the airplane and the approval
must specifically refer to this AD.
(4) AMOCs approved for repairs for AD 2009-21-01 are approved as
AMOCs for the corresponding provisions of paragraph (g) of this AD.
(5) Except as specified in paragraph (n)(6) of this AD, AMOCs
approved for previous modifications done as optional terminating
action for AD 2009-21-01 are approved as AMOCs for the modification
required by paragraph (l) of this AD provided the previous
modification was done after the airplane had accumulated 53,000
total flight cycles or more.
(6) AMOCs approved for previous modifications done as optional
terminating action for AD 2009-21-01 are approved as AMOCs for the
modification required by paragraph (l) of this AD provided the skin
modification replacement is done using the skin panel kit specified
Boeing Service Bulletin 737-53-1187.
Exact source excerpt. Text positions 27447–29542, end exclusive, in the original decoded publication. SHA-256: 6aae506168364596d51942af8740d93534859e45181b9dfd50e89e15ba8a2aec
Related Information
(o) Related Information
(1) For more information about this AD, contact Jennifer
Tsakoumakis, Aerospace Engineer, Airframe Branch, ANM-120L, FAA, Los
Angeles ACO, 3960 Paramount Boulevard, Lakewood, CA 90712-4137;
phone: 562-627-5264; fax: 562-627-5210; email:
[email protected].
(2) Service information identified in this AD that is not
incorporated by reference is available at the addresses specified in
paragraphs (p)(3) and (p)(4) of this AD.
Exact source excerpt. Text positions 29542–30006, end exclusive, in the original decoded publication. SHA-256: a32aa08d8d0db5b2a1998c6cd660fd6f205c78309ffa40ee455c16c4c3440311
Material Incorporated by Reference
(p) Material Incorporated by Reference
(1) The Director of the Federal Register approved the
incorporation by reference (IBR) of the service information listed
in this paragraph under 5 U.S.C. 552(a) and 1 CFR part 51.
(2) You must use this service information as applicable to do
the actions required by this AD, unless the AD specifies otherwise.
(i) Boeing Special Attention Service Bulletin 737-53-1187,
Revision 3, dated July 10, 2015.
(ii) Reserved.
(3) For Boeing service information identified in this AD,
contact Boeing Commercial Airplanes, Attention: Contractual & Data
Services (C&DS), 2600 Westminster Blvd., MC 110-SK57, Seal Beach, CA
90740-5600; telephone: 562-797-1717; Internet: https://www.myboeingfleet.com.
(4) You may view this service information at the FAA, Transport
Airplane Directorate, 1601 Lind Avenue SW., Renton, WA. For
information on the availability of this material at the FAA, call
425-227-1221.
(5) You may view this service information that is incorporated
by reference at the National Archives and Records Administration
(NARA). For information on the availability of this material at
NARA, call 202-741-6030, or go to: http://www.archives.gov/federal-register/cfr/ibr-locations.html.
Exact source excerpt. Text positions 30006–31273, end exclusive, in the original decoded publication. SHA-256: 5791341ab2dc95d17de5bd28c18425f70b845093fdfc2b715ef7e3203ccea145
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Find all recorded historical references to AD 2017-10-07 · 0 printed reference observations in this pinned collection.
These are observations from one dated publication. Current legal status is unknown; aircraft applicability, installed configuration, compliance and burden require separate evidence. Missing or unparsed conditions remain unknown.
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Observation revision: whole-ad-publication-clause-observations-1.0.1. Text SHA-256: e1cc181eade5688daf813ba6c8fea6bd2401ebe1b173eb27f65c4666752f69b8. Source manifest: 55a43c1f4d2ee85409533a64b4fd6cfc5c880ccad4ebc6f92a25dbcbba1a1455.
Official source · 2017-05-30
Publication text
This is the complete recorded text of this dated publication.
Current legal effect is unknown. Aircraft applicability, installed configuration and compliance require separate evidence. PDF/text agreement has not been evaluated.
Read the complete official publication text
[Federal Register Volume 82, Number 102 (Tuesday, May 30, 2017)]
[Rules and Regulations]
[Pages 24475-24479]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2017-10286]
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2016-6666; Directorate Identifier 2015-NM-124-AD;
Amendment 39-18881; AD 2017-10-07]
RIN 2120-AA64
Airworthiness Directives; The Boeing Company Airplanes
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: We are adopting a new airworthiness directive (AD) for certain
The Boeing Company Model 737-400 series airplanes. This AD was prompted
by an evaluation by the design approval holder (DAH), which indicates
that the aft fuselage skin is subject to widespread fatigue damage
(WFD), and reports of aft fuselage skin cracking. This AD requires
repetitive inspections to detect cracking of the aft fuselage skin,
inspections to detect missing or loose fasteners and any disbonding or
cracking of bonded doublers, permanent repairs of time-limited repairs,
related investigative and corrective actions if necessary, and skin
panel replacement. We are issuing this AD to address the unsafe
condition on these products.
DATES: This AD is effective July 5, 2017.
The Director of the Federal Register approved the incorporation by
reference of a certain publication listed in this AD as of July 5,
2017.
ADDRESSES: For service information identified in this final rule,
contact Boeing Commercial Airplanes, Attention: Contractual & Data
Services (C&DS), 2600 Westminster Blvd., MC 110-SK57, Seal Beach, CA
90740-5600; telephone: 562-797-1717; Internet: https://www.myboeingfleet.com. You may view this referenced service information
at the FAA, Transport Airplane Directorate, 1601 Lind Avenue SW.,
Renton, WA. For information on the availability of this material at the
FAA, call 425-227-1221. It is also available on the Internet at http://www.regulations.gov by searching for and locating Docket No. FAA-2016-
6666.
Examining the AD Docket
You may examine the AD docket on the Internet at http://www.regulations.gov by searching for and locating Docket No. FAA-2016-
6666; or in person at the Docket Management Facility between 9 a.m. and
5 p.m., Monday through Friday, except Federal holidays. The AD docket
contains this AD, the regulatory evaluation, any comments received, and
other information. The address for the Docket Office (phone: 800-647-
5527) is Docket Management Facility, U.S. Department of Transportation,
Docket Operations, M-30, West Building Ground Floor, Room W12-140, 1200
New Jersey Avenue SE., Washington, DC 20590.
FOR FURTHER INFORMATION CONTACT: Jennifer Tsakoumakis, Aerospace
Engineer, Airframe Branch, ANM-120L, FAA, Los Angeles Aircraft
Certification Office (ACO), 3960 Paramount Boulevard, Lakewood, CA
90712-4137; phone: 562-627-5264; fax: 562-627-5210; email:
[email protected].
SUPPLEMENTARY INFORMATION:
Discussion
We issued a notice of proposed rulemaking (NPRM) to amend 14 CFR
part 39 by adding an AD that would apply to certain Boeing Model 737-
400 series airplanes. The NPRM published in the Federal Register on May
13, 2016 (81 FR 29809) (``the NPRM''). The NPRM was prompted by an
evaluation by the DAH, which indicates that the aft fuselage skin is
subject to WFD, and reports of aft fuselage skin cracking. The NPRM
proposed to require repetitive inspections to detect cracking of the
aft fuselage skin, inspections to detect missing or loose fasteners and
any disbonding or cracking of bonded doublers, permanent repairs of
time-limited repairs, related investigative and corrective actions if
necessary, and skin panel replacement. We are issuing this AD to
prevent cracking in the aft fuselage skin along the longitudinal edges
of the bonded skin doubler, which could result in possible rapid
decompression and reduced structural integrity of the airplane.
Comments
We gave the public the opportunity to participate in developing
this AD. The following presents the comments received on the NPRM and
the FAA's response to each comment.
Request To Specify Repair Procedures
Boeing requested that we revise the proposed AD to address repairs
that are
[[Page 24476]]
installed on the airplane for reasons other than chem-mill cracking.
Boeing provided suggested language for the AD.
We do not agree with Boeing's request. Paragraph 3.B.1 in the
Accomplishment Instructions of Boeing Special Attention Service
Bulletin 737-53-1187, Revision 3, dated July 10, 2015 (``SASB 737-53-
1187 R3''), which is the referenced source of service information in
this AD, already addresses the issue raised by Boeing. SASB 737-53-1187
R3 does not make a distinction between repairs installed for chem-mill
cracking and repairs installed for other reasons. Therefore, repairs
that are installed for any reason, provided they meet the service
information criteria, are already addressed. We have not changed this
AD in this regard.
Request To Revise Compliance Time in Paragraph (h)(4) of the Proposed
AD
Boeing requested that we revise the compliance time in paragraph
(h)(4) of the proposed AD from the time specified in SASB 737-53-1187
R3, to a time approved by the FAA through the alternative method of
compliance (AMOC) process.
Boeing provided examples of how replacing skin panels at certain
compliance times would require further skin panel replacement before
reaching the airplane limit of validity. Boeing explained that the NPRM
proposed skin panel replacement at 60,000 total flight cycles;
therefore, an FAA approval to adjust the compliance time from total
flight cycles to cycles after skin panel replacement would be required.
We partially agree with Boeing's request. Airplanes that have had a
skin replacement with a production skin panel, as distinguished from an
improved-design kit skin panel, prior to 53,000 total flight cycles may
be eligible for an adjustment of the inspection threshold. Currently,
such an adjustment of the AD compliance time is not delegated to
Boeing's authorized representatives, and the change must be approved by
the FAA. However, we consider the number of airplanes affected by this
scenario to be quite small. Therefore, we have decided to approve such
changes to the compliance times on a case-by-case basis using the
procedures specified in paragraph (n)(1) of this AD. Although we agree
with the comment, we have not changed this AD in this regard.
Request To Reference Part 6 of the Service Information
Boeing requested that we revise paragraphs (i)(1)(ii), (i)(2)(ii),
and (j) of the proposed AD by specifying doing part 6 of the service
information. Boeing stated that specifying the service information part
reference would make the language consistent with paragraph (g) of the
proposed AD, which specifies the service information part reference.
We agree with Boeing's request. These changes will increase the
paragraphs' clarity. We have revised paragraphs (i)(1)(ii), (i)(2)(ii),
and (j) of this AD accordingly.
Request To Revise Paragraph (l) of the Proposed AD
Boeing requested that we revise the provision of paragraph (l) of
the proposed AD, which would provide for terminating action if the skin
panel was replaced with a production skin panel. Boeing indicated that
terminating action should also apply to airplanes with the skin panel
replacement kit (S-20 to S-25 (left and right)) specified in Boeing
Service Bulletin 737-53-1187. Boeing stated that the skin panel
replacement using the kit specified in Boeing Service Bulletin 737-53-
1187 does not have the lower flight cycle limit restriction of the
production panel replacement. Boeing explained that once the kit skin
panel is replaced, the inspections specified in SASB 737-53-1187 R3,
are terminated.
We agree with Boeing's request. The kit skin panels are an improved
design compared with the original production skin panels, have
different inspection requirements, and provide terminating action. We
have revised paragraph (l) of this AD accordingly.
Request To Remove Flight Cycle Restriction in Paragraphs (m)(2),
(m)(3), and (n)(5) of the Proposed AD
Boeing requested that we revise paragraphs (m)(2), (m)(3), and
(n)(5) of the proposed AD by removing the flight-cycle restriction for
credit for the skin panel replacement. Boeing explained that the only
skin panel replacement specified in the service information referenced
in paragraphs (m)(2) and (m)(3) of the proposed AD is the skin panel
replacement kit, which can be accomplished at any time.
Boeing stated that it assumed that only the kit skin panel
replacements, and not the original production skin panels, are approved
as AMOCs for AD 2009-21-01, Amendment 39-16038 (74 FR 52395, October
13, 2009) (``AD 2009-21-01''). Boeing asserted that, therefore,
paragraph (n)(5) of the proposed AD should approve previous
modifications done as optional terminating action for AD 2009-21-01 as
AMOCs for the modification required by paragraph (l) of this AD without
the flight-cycle restriction.
We partially agree with Boeing's request. The kit skin panels are
an improved design compared with the original production skin panels
and have different inspection requirements. We have revised paragraphs
(m)(2) and (m)(3) of this AD by removing the flight-cycle restriction.
However, in order to address airplanes that have had production
skin panels replaced through AMOCs for AD 2009-21-01, paragraph (n)(5)
of this AD retains the flight-cycle restriction.
We agree to approve AMOCs for AD 2009-21-01 that require using the
skin panel kit specified in Boeing Service Bulletin 737-53-1187 as
AMOCs for the modification required by paragraph (l) of this AD without
the flight-cycle restriction. We have added paragraph (n)(6) to this
AD, which states that AMOCs approved for previous modifications done as
optional terminating action for AD 2009-21-01 are approved as AMOCs for
the modification required by paragraph (l) of this AD provided the skin
modification replacement was done using the skin panel kit specified in
Boeing Service Bulletin 737-53-1187.
Conclusion
We reviewed the relevant data, considered the comments received,
and determined that air safety and the public interest require adopting
this AD with the changes described previously and minor editorial
changes. We have determined that these minor changes:
<bullet> Are consistent with the intent that was proposed in the
NPRM for correcting the unsafe condition; and
<bullet> Do not add any additional burden upon the public than was
already proposed in the NPRM.
We also determined that these changes will not increase the
economic burden on any operator or increase the scope of this AD.
Related Service Information Under 1 CFR Part 51
We reviewed SASB 737-53-1187 R3. The service information describes
procedures for doing inspections of the fuselage skin, repairs, and
skin panel replacement. This service information is reasonably
available because the interested parties have access to it through
their normal course of business or by the means identified in the
ADDRESSES section.
Costs of Compliance
We estimate that this AD affects 84 airplanes of U.S. registry.
We estimate the following costs to comply with this AD:
[[Page 24477]]
Estimated Costs
----------------------------------------------------------------------------------------------------------------
Cost per
Action Labor cost Parts cost product Cost on U.S. operators
----------------------------------------------------------------------------------------------------------------
Inspections.................. Up to 1,568 work- $0 Up to $133,280. Up to $11,195,520.
hours x $85 per
hour = Up to
$133,280.
Skin replacement............. 698 work-hours x $85 185,147 $244,477....... $20,536,068.
per hour = $59,330.
----------------------------------------------------------------------------------------------------------------
We estimate the following costs to do any necessary repairs that
would be required based on the results of the inspections. We have no
way of determining the number of aircraft that might need these
repairs:
On-Condition Costs
----------------------------------------------------------------------------------------------------------------
Action Labor cost Parts cost Cost per product
----------------------------------------------------------------------------------------------------------------
Time-limited repair............. 24 work-hours x $85 per (\1\) $2,040 per repair.
hour = $2,040 per
repair.
Permanent repair................ Up to 39 work-hours x (\1\) Up to $3,315 per repair.
$85 per hour = $3,315
per repair.
----------------------------------------------------------------------------------------------------------------
\1\ We have received no definitive data that would enable us to provide the part cost estimates for the on-
condition actions specified in this AD.
We estimate the following costs to do any necessary post-repair
inspections that would be required. We have no way of determining the
number of aircraft that might need these inspections:
Post-Repair Inspection Costs
----------------------------------------------------------------------------------------------------------------
Action Labor cost Parts cost Cost per product
----------------------------------------------------------------------------------------------------------------
Post-repair inspection................ Up to 7 work[dash]hours x $85 $0 Up to $595.
per hour = $595.
----------------------------------------------------------------------------------------------------------------
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. Subtitle VII: Aviation Programs,
describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701: ``General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.
Regulatory Findings
This AD will not have federalism implications under Executive Order
13132. This AD will not have a substantial direct effect on the States,
on the relationship between the national government and the States, or
on the distribution of power and responsibilities among the various
levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866,
(2) Is not a ``significant rule'' under DOT Regulatory Policies and
Procedures (44 FR 11034, February 26, 1979),
(3) Will not affect intrastate aviation in Alaska, and
(4) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
Adoption of the Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The FAA amends Sec. 39.13 by adding the following new airworthiness
directive (AD):
2017-10-07 The Boeing Company: Amendment 39-18881; Docket No. FAA-
2016-6666; Directorate Identifier 2015-NM-124-AD.
(a) Effective Date
This AD is effective July 5, 2017.
(b) Affected ADs
None.
(c) Applicability
This AD applies to Boeing Model 737-400 series airplanes,
certificated in any category, as identified in Boeing Special
Attention Service Bulletin 737-53-1187, Revision 3, dated July 10,
2015 (``SASB 737-53-1187 R3'').
(d) Subject
Air Transport Association (ATA) of America Code 53, Fuselage.
(e) Unsafe Condition
This AD was prompted by an evaluation by the design approval
holder (DAH) which indicates that the aft fuselage skin is subject
to widespread fatigue damage (WFD) and reports of aft fuselage skin
cracking. We are issuing this AD to detect and correct cracking in
the aft fuselage skin along the longitudinal edges of the bonded
skin doubler, which could result in possible rapid decompression
[[Page 24478]]
and reduced structural integrity of the airplane.
(f) Compliance
Comply with this AD within the compliance times specified,
unless already done.
(g) Inspections, Related Investigative and Corrective Actions
At the applicable times specified in tables 1, 2, and 3 of
paragraph 1.E., ``Compliance,'' of SASB 737-53-1187 R3, except as
provided by paragraph (h)(1) and (h)(2) of this AD: Do the
applicable inspections to detect cracks in the aft fuselage skin
panels; and do all applicable related investigative and corrective
actions; in accordance with the Accomplishment Instructions of SASB
737-53-1187 R3, except as required by paragraphs (h)(3) and (h)(4)
of this AD. Do all applicable related investigative and corrective
actions before further flight. Repeat the applicable inspections
thereafter at the applicable intervals specified in tables 1, 2, and
3 of paragraph 1.E., ``Compliance,'' of SASB 737-53-1187 R3.
Accomplishment of a repair in accordance with ``Part 4: Repair'' of
the Accomplishment Instructions of SASB 737-53-1187 R3, except as
required by paragraph (h)(3) of this AD, is terminating action for
the repetitive inspections required by this paragraph at the
repaired locations only.
(h) Exceptions to SASB 737-53-1187 R3
(1) Where SASB 737-53-1187 R3, specifies compliance times
``after the Revision 3 date of this service bulletin,'' this AD
requires compliance within the specified compliance times after the
effective date of this AD.
(2) The Condition column of Paragraph 1.E., ``Compliance,'' of
SASB 737-53-1187 R3, refers to airplanes in certain configurations
as of the ``issue date of Revision 3 of this service bulletin.''
However, this AD applies to airplanes in the specified
configurations as of the effective date of this AD.
(3) Where SASB 737-53-1187 R3 specifies contacting Boeing for
repair instructions or work instructions, before further flight,
repair or perform the work instructions using a method approved in
accordance with the procedures specified in paragraph (n) of this
AD, except as required by paragraph (h)(4) of this AD.
(4) For airplanes on which an operator has a record that a skin
panel was replaced with a production skin panel before 53,000 total
flight cycles: At the applicable time for the next inspection as
specified in tables 1, 2, and 3 of paragraph 1.E., ``Compliance,''
of SASB 737-53-1187 R3, except as provided by paragraph (h)(1) and
(h)(2) of this AD: Perform inspections and applicable corrective
actions using a method approved in accordance with the procedures
specified in paragraph (n) of this AD.
(i) Actions for Airplanes With a Time-Limited Repair Installed
(1) For airplanes with a time-limited repair installed as
specified in Boeing Service Bulletin 737-53-1187, Revision 2, dated
May 9, 2007: At the applicable times specified in table 4 of
paragraph 1.E., ``Compliance,'' of SASB 737-53-1187 R3, except as
provided by paragraphs (h)(1) and (h)(2) of this AD: Do the actions
specified in paragraphs (i)(1)(i) and (i)(1)(ii) of this AD.
(i) Do the applicable inspections to detect missing or loose
fasteners and any disbonding or cracking of bonded doublers; and do
all applicable related investigative and corrective actions; in
accordance with the Accomplishment Instructions of SASB 737-53-1187
R3, except as required by paragraph (h)(3) of this AD. Do all
applicable related investigative and corrective actions before
further flight. Repeat the applicable inspections thereafter at the
applicable intervals specified in table 4 of paragraph 1.E.,
``Compliance,'' of SASB 737-53-1187 R3.
(ii) Make the time-limited repair permanent; and do all
applicable related investigative and corrective actions; in
accordance with Part 6 of the Accomplishment Instructions of SASB
737-53-1187 R3, except as required by paragraph (h)(3) of this AD.
Do all applicable related investigative and corrective actions
before further flight. Accomplishing the permanent repair required
by this paragraph terminates the inspections required by paragraph
(i)(1)(i) of this AD for the permanently repaired area only.
(2) For airplanes with a time-limited repair installed as
specified in SASB 737-53-1187 R3: At the applicable times specified
in table 5 of paragraph 1.E., ``Compliance,'' of SASB 737-53-1187
R3, except as provided by paragraph (h)(2) of this AD: Do the
actions specified in paragraphs (i)(2)(i) and (i)(2)(ii) of this AD.
(i) Do the applicable inspections to detect missing or loose
fasteners and any disbonding or cracking of bonded doublers; and do
all applicable corrective actions; in accordance with the
Accomplishment Instructions of SASB 737-53-1187 R3, except as
required by paragraph (h)(3) of this AD. Do all applicable
corrective actions before further flight. Repeat the applicable
inspections thereafter at the applicable intervals specified in
table 5 of paragraph 1.E., ``Compliance,'' of SASB 737-53-1187 R3.
(ii) Make the time-limited repair permanent; and do all
applicable related investigative and corrective actions; in
accordance with Part 6 of the Accomplishment Instructions of SASB
737-53-1187 R3, except as required by paragraph (h)(3) of this AD.
Do all applicable related investigative and corrective actions
before further flight. Accomplishing the permanent repair required
by this paragraph terminates the inspections required by paragraph
(i)(2)(i) of this AD for the permanently repaired area only.
(j) Modification of Certain Permanent Repairs
For airplanes with an existing time-limited repair that was made
permanent as specified in Boeing Service Bulletin 737-53-1187,
Revision 2, dated May 9, 2007: At the applicable time specified in
table 6 of paragraph 1.E., ``Compliance,'' of SASB 737-53-1187 R3,
except as provided by paragraph (h)(1) of this AD: Modify the
existing permanent repair; and do all applicable related
investigative and corrective actions; in accordance with Part 6 of
the Accomplishment Instructions of SASB 737-53-1187 R3, except as
required by paragraph (h)(3) of this AD. Do all applicable related
investigative and corrective actions before further flight.
(k) Post-Repair Inspections
Table 7 of paragraph 1.E., ``Compliance,'' of SASB 737-53-1187
R3, specifies post-repair airworthiness limitation inspections in
compliance with 14 CFR 25.571(a)(3) at the repaired locations, which
support compliance with 14 CFR 121.1109(c)(2) or 129.109(b)(2). As
airworthiness limitations, these inspections are required by
maintenance and operational rules. It is therefore unnecessary to
mandate them in this AD. Deviations from these inspections require
FAA approval, but do not require an alternative method of
compliance.
(l) Skin Panel Replacement
At the later of the times specified in paragraphs (l)(1) and
(1)(2) of this AD: Replace the applicable skin panels, and do all
applicable related investigative and corrective actions, in
accordance with the Accomplishment Instructions of SASB 737-53-1187
R3. Do all applicable related investigative and corrective actions
before further flight. Doing the skin panel replacement required by
this paragraph terminates the inspection requirements of paragraphs
(g), (i), and (j) of this AD for that skin panel only, provided the
skin panel replacement was done with a production skin panel after
53,000 total flight cycles, or with the skin panel replacement kit
(S-20 to S-25 (left and right)) specified in Boeing Service Bulletin
737-53-1187.
(1) Before 60,000 total flight cycles, but not before 53,000
total flight cycles.
(2) Within 6,000 flight cycles after the effective date of this
AD, but not before 53,000 total flight cycles.
(m) Credit for Previous Actions
(1) This paragraph provides credit for the actions required by
paragraph (g) of this AD, if those actions were performed before the
effective date of this AD using Boeing Service Bulletin 737-53-1187,
Revision 2, dated May 9, 2007, except as required by paragraph
(h)(4) of this AD. Boeing Service Bulletin 737-53-1187, Revision 2,
dated May 9, 2007, was incorporated by reference in AD 2009-21-01,
Amendment 39-16038 (74 FR 52395, October 13, 2009) (``AD 2009-21-
01'').
(2) This paragraph provides credit for the actions required by
paragraph (l) of this AD, if those actions were performed before the
effective date of this AD using Boeing Service Bulletin 737-53-1187,
Revision 2, dated May 9, 2007, except as required by paragraph
(h)(4) of this AD. Boeing Service Bulletin 737-53-1187, Revision 2,
dated May 9, 2007, was incorporated by reference in AD 2009-21-01.
(3) This paragraph provides credit for the actions required by
paragraph (l) of this AD, if those actions were performed before
November 17, 2009 (the effective date of AD 2009-21-01) using Part
III of the Accomplishment Instructions of Boeing
[[Page 24479]]
Service Bulletin 737-53-1187, dated November 2, 1995; or Part III of
the Accomplishment Instructions of Boeing Service Bulletin 737-53-
1187, Revision 1, dated January 16, 1997, except as required by
paragraph (h)(4) of this AD. Boeing Service Bulletin 737-53-1187,
dated November 2, 1995; and Boeing Service Bulletin 737-53-1187,
Revision 1, dated January 16, 1997; are not incorporated by
reference in this AD.
(n) Alternative Methods of Compliance (AMOCs)
(1) The Manager, Los Angeles Aircraft Certification Office
(ACO), FAA, has the authority to approve AMOCs for this AD, if
requested using the procedures found in 14 CFR 39.19. In accordance
with 14 CFR 39.19, send your request to your principal inspector or
local Flight Standards District Office, as appropriate. If sending
information directly to the manager of the ACO, send it to the
attention of the person identified in paragraph (o)(1) of this AD.
Information may be emailed to: [email protected].
(2) Before using any approved AMOC, notify your appropriate
principal inspector, or lacking a principal inspector, the manager
of the local flight standards district office/certificate holding
district office.
(3) An AMOC that provides an acceptable level of safety may be
used for any repair, modification, or alteration required by this AD
if it is approved by the Boeing Commercial Airplanes Organization
Designation Authorization (ODA) that has been authorized by the
Manager, Los Angeles ACO, to make those findings. To be approved,
the repair method, modification deviation, or alteration deviation
must meet the certification basis of the airplane and the approval
must specifically refer to this AD.
(4) AMOCs approved for repairs for AD 2009-21-01 are approved as
AMOCs for the corresponding provisions of paragraph (g) of this AD.
(5) Except as specified in paragraph (n)(6) of this AD, AMOCs
approved for previous modifications done as optional terminating
action for AD 2009-21-01 are approved as AMOCs for the modification
required by paragraph (l) of this AD provided the previous
modification was done after the airplane had accumulated 53,000
total flight cycles or more.
(6) AMOCs approved for previous modifications done as optional
terminating action for AD 2009-21-01 are approved as AMOCs for the
modification required by paragraph (l) of this AD provided the skin
modification replacement is done using the skin panel kit specified
Boeing Service Bulletin 737-53-1187.
(o) Related Information
(1) For more information about this AD, contact Jennifer
Tsakoumakis, Aerospace Engineer, Airframe Branch, ANM-120L, FAA, Los
Angeles ACO, 3960 Paramount Boulevard, Lakewood, CA 90712-4137;
phone: 562-627-5264; fax: 562-627-5210; email:
[email protected].
(2) Service information identified in this AD that is not
incorporated by reference is available at the addresses specified in
paragraphs (p)(3) and (p)(4) of this AD.
(p) Material Incorporated by Reference
(1) The Director of the Federal Register approved the
incorporation by reference (IBR) of the service information listed
in this paragraph under 5 U.S.C. 552(a) and 1 CFR part 51.
(2) You must use this service information as applicable to do
the actions required by this AD, unless the AD specifies otherwise.
(i) Boeing Special Attention Service Bulletin 737-53-1187,
Revision 3, dated July 10, 2015.
(ii) Reserved.
(3) For Boeing service information identified in this AD,
contact Boeing Commercial Airplanes, Attention: Contractual & Data
Services (C&DS), 2600 Westminster Blvd., MC 110-SK57, Seal Beach, CA
90740-5600; telephone: 562-797-1717; Internet: https://www.myboeingfleet.com.
(4) You may view this service information at the FAA, Transport
Airplane Directorate, 1601 Lind Avenue SW., Renton, WA. For
information on the availability of this material at the FAA, call
425-227-1221.
(5) You may view this service information that is incorporated
by reference at the National Archives and Records Administration
(NARA). For information on the availability of this material at
NARA, call 202-741-6030, or go to: http://www.archives.gov/federal-register/cfr/ibr-locations.html.
Issued in Renton, Washington, on May 2, 2017.
Michael Kaszycki,
Acting Manager, Transport Airplane Directorate, Aircraft Certification
Service.
[FR Doc. 2017-10286 Filed 5-26-17; 8:45 am]
BILLING CODE 4910-13-P
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