Published 2018-10-24 · Federal Register document 2018-23031
Airworthiness Directives; Bombardier, Inc., Airplanes
Publication summary
We are superseding Airworthiness Directive (AD) 2016-24-03, which applied to certain Bombardier, Inc., Model DHC-8-400 series airplanes. AD 2016-24-03 required repetitive detailed inspections of barrel nuts and cradles, a check of the bolt torque of the preload indicating (PLI) washers, and corrective actions if necessary. This AD retains the requirements of AD 2016-24-03 and requires modifying the airplane by installing a sealing disk to a certain location and replacing certain barrel nuts. This AD was prompted by reports of cracked and corroded barrel nuts found at the mid-spar location of the horizontal-stabilizer-to-vertical-stabilizer attachment joint, and the issuance of new service information that includes a terminal modification. We are issuing this AD to address the unsafe condition on these products.
Why this record is shown
Source: Federal Register annual FAA metadata. Acquired 2026-09-03T22:23:58.123663+00:00. The title, summary and date are source facts.
- Source revision
- federal_register_ad_metadata_2018-258c65fa72d503e0
- Source row
- results[329]
- Raw source SHA-256
- 258c65fa72d503e0b0dfb928a28beb1793ddc7dd9218bce0413e53dfe11d78fb
Final-rule publication
Recorded publication clauses
- AD identifier printed in this edition
- 2018-22-03
- Effective date printed in this edition
- 2018-11-28
Read 19 complete recorded clauses
Effective Date
(a) Effective Date
This AD is effective November 28, 2018.
Exact source excerpt. Text positions 15998–16063, end exclusive, in the original decoded publication. SHA-256: e09da12e930e2f0ab3b935b0bf0fabbd380e1fe773f4a012e4ded13d77ebe820
Affected ADs
(b) Affected ADs
This AD replaces AD 2016-24-03, Amendment 39-18720 (81 FR 88623,
December 8, 2016) (``AD 2016-24-03'').
Exact source excerpt. Text positions 16063–16191, end exclusive, in the original decoded publication. SHA-256: 843b0c038b00649db26f18e8c00fd381938740256223b782805bee497fd16ff0
Applicability wording · Applicability
(c) Applicability
This AD applies to Bombardier, Inc., Model DHC-8-400, -401 and -
402 airplanes, certificated in any category, serial numbers 4001 and
subsequent.
Exact source excerpt. Text positions 16191–16362, end exclusive, in the original decoded publication. SHA-256: a3b245d4433bcd9246fa4cef4f8ac514a67e3afa58dcca5808e5d0ce05b3c620
Subject
(d) Subject
Air Transport Association (ATA) of America Code 55, Stabilizers.
Exact source excerpt. Text positions 16362–16445, end exclusive, in the original decoded publication. SHA-256: e76651f310ef6540c30928159fd440108ee0f3b3e1a818ce527a8cf9b5d96299
Reason
(e) Reason
This AD was prompted by reports of cracked and corroded barrel
nuts found at the mid-spar location of the horizontal-stabilizer-to-
vertical-stabilizer attachment joint, and the issuance of new
service information that includes a terminal modification. We are
issuing this AD to address cracked and corroded barrel nuts, which
could compromise the structural integrity of the vertical-stabilizer
attachment joints and lead to loss of control of the airplane.
Exact source excerpt. Text positions 16445–16926, end exclusive, in the original decoded publication. SHA-256: 27e497a309924ab3542e057b8310d109dfd9020465c472e370b63b7fe013615e
Compliance
(f) Compliance
Comply with this AD within the compliance times specified,
unless already done.
Exact source excerpt. Text positions 16926–17028, end exclusive, in the original decoded publication. SHA-256: 00fbfa31932483f627d0ce0a11cbd2e35e15d9231842b91ac85623ce533912d3
Retained Detailed Inspection of Barrel Nuts for Cracks and Corrosion, With No Changes
(g) Retained Detailed Inspection of Barrel Nuts for Cracks and
Corrosion, With No Changes
This paragraph restates the requirements of paragraphs (g)(1)
and (g)(2) of AD 2016-24-03, with no changes.
(1) For airplanes that have accumulated 5,400 flight hours or
more, or have been in service 32 months or more since the date of
issuance of the original certificate of airworthiness or the date of
issuance of the original export certificate of airworthiness, as of
January 12, 2017 (the effective date of AD 2016-24-03): Within 600
flight hours or 4 months, whichever occurs first after January 12,
2017, do a detailed visual inspection for signs of cracks and
corrosion of the barrel nut and cradle, in accordance with paragraph
3.B., ``Procedure,'' of the Accomplishment Instructions of
Bombardier Alert Service Bulletin A84-55-04, Revision C, dated May
3, 2016.
(2) For airplanes that have less than 5,400 flight hours, and
have been in-service for less than 32 months since the date of
issuance of the original certificate of airworthiness or the date of
issuance of the original export certificate of airworthiness, as of
January 12, 2017: Before the accumulation of 6,000 total flight
hours or 36 months since the date of issuance of the original
certificate of airworthiness or the date of issuance of the original
export certificate of airworthiness, whichever occurs first, do a
detailed visual inspection of the barrel nut for signs of cracks and
corrosion of the barrel nut and cradle, in accordance with paragraph
3.B., ``Procedure,'' of the Accomplishment Instructions of
Bombardier Alert Service Bulletin A84-55-04, Revision C, dated May
3, 2016.
Exact source excerpt. Text positions 17028–18725, end exclusive, in the original decoded publication. SHA-256: fb1d2d0e53362086b479b78870093eb3d36221163735a1b4cf2c209db11d7439
Retained Corrective Actions, Detailed Inspection, and Repetitive Inspections, With New Service Information, Reference to Terminating Action, and Reference to Corrective Actions
(h) Retained Corrective Actions, Detailed Inspection, and Repetitive
Inspections, With New Service Information, Reference to Terminating
Action, and Reference to Corrective Actions
This paragraph restates the requirements of paragraph (h) of AD
2016-24-03, with new service information and terminating action.
Depending on the findings of any inspection required by paragraphs
(g) and (j) of this AD, do the applicable actions in paragraphs
(h)(1), (h)(2), (h)(3), and (h)(4) of this AD. Accomplishment of the
actions required by paragraphs (l) and (m) of this AD, as
applicable, terminates the requirements of this paragraph.
(1) If any barrel nut or cradle is found cracked or broken,
before further flight, replace the barrel nut and associated
hardware, in accordance with paragraph 3.B., ``Procedure,'' of the
Accomplishment Instructions of Bombardier Service Bulletin 84-55-08,
Revision A, dated August 2, 2017.
(i) Concurrently with the replacement of any barrel nut, do a
detailed inspection for corrosion and damage of the bore of the
fitting, in accordance with paragraph 3.B., ``Procedure,'' of the
Accomplishment Instructions of Bombardier Service Bulletin 84-55-08,
Revision A, dated August 2, 2017, and, before further flight, repair
all corrosion and damage, in accordance with Bombardier Repair
Drawing (RD) 8/4-55-1143, Issue 1, dated May 21, 2015; or Bombardier
RD 8/4-55-1143, Issue 2, dated May 25, 2015. If the bore of the
fitting cannot be repaired in accordance with Bombardier RD 8/4-55-
1143, Issue 1, dated May 21, 2015; or Bombardier RD 8/4-55-1143,
Issue 2, dated May 25, 2015; accomplish corrective actions in
accordance with the procedures specified in paragraph (q)(2) of this
AD. As of the effective date of this AD, use Bombardier RD 8/4-55-
1143, Issue 2, dated May 25, 2015, for the repair required by this
paragraph.
(ii) Within 600 flight hours or 4 months, whichever occurs
first, after the replacement of a cracked barrel nut, replace the
remaining barrel nuts and their associated hardware at the
horizontal-stabilizer-to-vertical-stabilizer attachment joints, in
accordance with paragraph 3.B., ``Procedure,'' of the Accomplishment
Instructions of Bombardier Service Bulletin 84-55-08, Revision A,
dated August 2, 2017.
(2) If any corrosion is found on any barrel nut on the front or
rear-spar joints, before further flight, replace the barrel nut in
accordance with paragraph 3.B., ``Procedure,'' of the Accomplishment
Instructions of Bombardier Service Bulletin 84-55-08, Revision A,
dated August 2, 2017, or accomplish corrective actions in accordance
with the procedures specified in paragraph (q)(2) of this AD.
(3) If any corrosion above level 1, as defined in Bombardier
Alert Service Bulletin A84-55-04, Revision C, dated May 3, 2016, is
found on a barrel nut at the mid-spar joint, before further flight,
replace the barrel nut and accomplish corrective actions in
accordance with the procedures specified in paragraph (q)(2) of this
AD.
(4) If all corrosion found is at level 1 or below, as defined in
Bombardier Alert Service Bulletin A84-55-04, Revision C,
[[Page 53566]]
dated May 3, 2016, on a barrel nut at the mid-spar joint, repeat the
inspection specified in paragraph (g) of this AD at intervals not to
exceed 600 flight hours or 4 months, whichever occurs first, until
completion of the actions required by paragraph (k) of this AD.
Exact source excerpt. Text positions 18725–22195, end exclusive, in the original decoded publication. SHA-256: 8e288419df40a453d754807a55f2c569852dc5c356efb88f2000856450f635e7
Retained Preload Indicating (PLI) Washer Check, With New Terminating Action
(i) Retained Preload Indicating (PLI) Washer Check, With New
Terminating Action
This paragraph restates the requirements of paragraph (i) of AD
2016-24-03, with new terminating action. For airplanes with PLI
washers installed at the front and rear-spar joints, before further
flight after accomplishing any inspection required by paragraph (g)
of this AD and all applicable corrective actions required by
paragraph (h) of this AD, check the bolt preload, and do all
applicable corrective actions, in accordance with paragraph 3.B.,
``Procedure,'' of the Accomplishment Instructions of Bombardier
Alert Service Bulletin A84-55-04, Revision C, dated May 3, 2016. Do
all applicable corrective actions before further flight.
Accomplishment of the actions required by paragraphs (l) and (m) of
this AD, as applicable, terminates the requirements of this
paragraph.
Exact source excerpt. Text positions 22195–23074, end exclusive, in the original decoded publication. SHA-256: 9a965cd4cdab9d24af08824bd355639770fb44136c06bbcd89be1d4f2c58b726
Retained Repetitive Inspection Interval, With New Terminating Action
(j) Retained Repetitive Inspection Interval, With New Terminating
Action
This paragraph restates the requirements of paragraph (j) of AD
2016-24-03, with new terminating action. Repeat the inspection and
preload check required by paragraphs (g) and (i) of this AD at
intervals not to exceed 3,600 flight hours or 18 months, whichever
occurs first, except as provided by paragraph (k) of this AD.
Accomplishment of the actions required by paragraphs (l) and (m) of
this AD, as applicable, terminates the requirements of this
paragraph.
Exact source excerpt. Text positions 23074–23623, end exclusive, in the original decoded publication. SHA-256: 0d94f0d3d8d724b92e3c9296f136b47e9f8dd17488e59d43ca6cd3724cad24c4
Retained Optional Barrel Nut Replacement, With New Service Information
(k) Retained Optional Barrel Nut Replacement, With New Service
Information
This paragraph restates the provisions of paragraph (k) of AD
2016-24-03, with new service information. Inspection and replacement
of all barrel nuts at the horizontal-stabilizer-to-vertical-
stabilizer attachment joints, in accordance with paragraph 3.B.,
``Procedure,'' of the Accomplishment Instructions of Bombardier
Service Bulletin 84-55-08, Revision A, dated August 2, 2017, extends
the next inspection required by paragraph (j) of this AD to within
6,000 flight hours or 36 months, whichever occurs first, after
accomplishing the replacement.
Exact source excerpt. Text positions 23623–24263, end exclusive, in the original decoded publication. SHA-256: caf6889b3db059d5ea40080dc0b4fd24c6469c41fb58004ba839fe2cbc7c2bcf
New Requirement of This AD: Sealing Disk Installation
(l) New Requirement of This AD: Sealing Disk Installation
Within 8,000 flight hours or 48 months, whichever occurs first,
after the effective date of this AD, install a sealing disk at the
mid-spar location of the vertical stabilizer in accordance with
paragraph 3.B., ``Procedure,'' of the Accomplishment Instructions of
Bombardier Service Bulletin 84-55-06, dated January 31, 2017.
Accomplishment of the actions required by paragraphs (l) and (m) of
this AD, as applicable, terminates the requirements of paragraphs
(h), (i), and (j) of this AD.
Exact source excerpt. Text positions 24263–24824, end exclusive, in the original decoded publication. SHA-256: 06662442eeb2101efbe14b57c322e9e5f2a204dd2842b9ee1caa05b2ff420e99
New Requirement of This AD: Replacement of DSC228 Series Barrel Nuts
(m) New Requirement of This AD: Replacement of DSC228 Series Barrel
Nuts
For Bombardier, Inc., Model DHC-8-400, -401 and -402 airplanes,
serial numbers 4001 through 4524 inclusive: Within 8,000 flight
hours or 48 months, whichever occurs first, after the effective date
of this AD, replace all DSC228 series barrel nuts at the horizontal-
stabilizer-to-vertical-stabilizer attachment joints with B0203073
series barrel nuts in accordance with paragraph 3.B., ``Procedure,''
of the Accomplishment Instructions of Bombardier Service Bulletin
84-55-08, Revision A, dated August 2, 2017. Accomplishment of the
actions required by paragraphs (l) and (m) of this AD, as
applicable, terminates the requirements of paragraphs (h), (i), and
(j) of this AD.
Exact source excerpt. Text positions 24824–25588, end exclusive, in the original decoded publication. SHA-256: 52d13814f511fb8fb0406a62cfbd9e19122a0a1a402e394b8989f682baedaecf
Parts Installation Prohibition
(n) Parts Installation Prohibition
After modification of an airplane as required by paragraphs (l)
and (m) of this AD, no person may install a DSC228 series barrel nut
at the horizontal-stabilizer-to-vertical-stabilizer attachment joint
on the modified airplane.
Exact source excerpt. Text positions 25588–25860, end exclusive, in the original decoded publication. SHA-256: a63a0d18268f08ae0862e92312c9562091bbec3336ba0b051f481d85ada04f4b
Terminating Actions for Paragraphs (h), (i), and (j) of This AD
(o) Terminating Actions for Paragraphs (h), (i), and (j) of This AD
Accomplishment of the actions required by paragraphs (l) and (m)
of this AD, as applicable, terminates the requirements of paragraphs
(h), (i), and (j) of this AD.
Exact source excerpt. Text positions 25860–26100, end exclusive, in the original decoded publication. SHA-256: e268fb65e8a7214f3c82056905266f8f5c0013ba3e1746a601280653939a2ffa
Credit for Previous Actions
(p) Credit for Previous Actions
(1) This paragraph provides credit for actions required by
paragraphs (g)(1), (g)(2), (h)(1), (h)(1)(i), (h)(1)(ii), (h)(2),
(h)(3), (h)(4), (i), and (k) of this AD, if those actions were
performed before the effective date of this AD using the service
information identified in paragraphs (p)(1)(i) through (p)(1)(iii)
of this AD.
(i) Bombardier Alert Service Bulletin A84-55-04, dated May 21,
2015, which is not incorporated by reference in this AD.
(ii) Bombardier Alert Service Bulletin A84-55-04, Revision A,
dated June 2, 2015, which is not incorporated by reference in this
AD.
(iii) Bombardier Alert Service Bulletin A84-55-04, Revision B,
dated July 30, 2015, which is not incorporated by reference in this
AD.
(2) This paragraph provides credit for actions required by
paragraphs (h)(1), (h)(1)(i), (h)(1)(ii), (h)(2), and (k) of this
AD, if those actions were performed before the effective date of
this AD using the service information identified in paragraphs
(p)(2)(i) and (p)(2)(ii) of this AD.
(i) Bombardier Service Bulletin 84-55-08, dated January 27,
2017, which is not incorporated by reference in this AD.
(ii) Bombardier Alert Service Bulletin A84-55-04, Revision C,
dated May 3, 2016, which was incorporated by reference in AD 2016-
24-03.
Exact source excerpt. Text positions 26100–27441, end exclusive, in the original decoded publication. SHA-256: 2f846b5962cee6f7f483017eeb20d39aca298cb64c30b3ecd8cb098ab6efaaa1
Other FAA AD Provisions
(q) Other FAA AD Provisions
(1) Alternative Methods of Compliance (AMOCs): The Manager, New
York ACO Branch, FAA, has the authority to approve AMOCs for this
AD, if requested using the procedures found in 14 CFR 39.19. In
accordance with 14 CFR 39.19, send your request to your principal
inspector or local Flight Standards District Office, as appropriate.
If sending information directly to the manager of the certification
office, send it to ATTN: Program Manager, Continuing Operational
Safety, FAA, New York ACO Branch, 1600 Stewart Avenue, Suite 410,
Westbury, NY 11590; telephone 516-228-7300; fax 516-794-5531.
(i) Before using any approved AMOC, notify your appropriate
principal inspector, or lacking a principal inspector, the manager
of the local flight standards district office/certificate holding
district office.
(ii) AMOCs approved previously for AD 2016-24-03 are approved as
AMOCs for the corresponding provisions of this AD.
(2) Contacting the Manufacturer: For any requirement in this AD
to obtain corrective actions from a manufacturer, the action must be
accomplished using a method approved by the Manager, New York ACO
Branch, FAA; or Transport Canada Civil Aviation (TCCA); or
Bombardier, Inc.'s TCCA Design Approval Organization (DAO). If
approved by the DAO, the approval must include the DAO-authorized
signature.
Exact source excerpt. Text positions 27441–28819, end exclusive, in the original decoded publication. SHA-256: d6434d94bbf7a6643a888c1f4b92f5850f0c1ac6455e9fa2934e541bc8a30712
Related Information
(r) Related Information
(1) Refer to Mandatory Continuing Airworthiness Information
(MCAI) Canadian AD CF-2015-13R1, dated June 26, 2017, for related
information. This MCAI may be found in the AD docket on the internet
at http://www.regulations.gov by searching for and locating Docket
No. FAA-2018-0160.
(2) For more information about this AD, contact Aziz Ahmed,
Aerospace Engineer, Airframe and Propulsion Section, FAA, New York
ACO Branch, 1600 Stewart Avenue, Suite 410, Westbury, NY 11590;
telephone 516-228-7329; fax 516-794-5531; email [email protected].
(3) Service information identified in this AD that is not
incorporated by reference is available at the addresses specified in
paragraphs (s)(5) and (s)(6) of this AD.
Exact source excerpt. Text positions 28819–29573, end exclusive, in the original decoded publication. SHA-256: b30b76354e2b6fc7920670f53598721a69e4b214a585d3396941edc2c6aee53a
Material Incorporated by Reference
(s) Material Incorporated by Reference
(1) The Director of the Federal Register approved the
incorporation by reference (IBR) of the service information listed
in this paragraph under 5 U.S.C. 552(a) and 1 CFR part 51.
(2) You must use this service information as applicable to do
the actions required by this AD, unless this AD specifies otherwise.
(3) The following service information was approved for IBR on
November 28, 2018.
(i) Bombardier Repair Drawing (RD) 8/4-55-1143, Issue 2, dated
May 25, 2015.
(ii) Bombardier Service Bulletin 84-55-06, dated January 31,
2017.
(iii) Bombardier Service Bulletin 84-55-08, Revision A, dated
August 2, 2017.
(4) The following service information was approved for IBR on
January 12, 2017 (81 FR 88623, December 8, 2016).
(i) Bombardier Alert Service Bulletin A84-55-04, Revision C,
dated May 3, 2016.
(ii) Reserved.
(5) For service information identified in this AD, contact
Bombardier, Inc., Q-Series Technical Help Desk, 123 Garratt
Boulevard, Toronto, Ontario M3K 1Y5, Canada; telephone 416-375-4000;
fax 416-375-4539; email [email protected]; internet
http://www.bombardier.com.
[[Page 53567]]
(6) You may view this service information at the FAA, Transport
Standards Branch, 2200 South 216th St., Des Moines, WA. For
information on the availability of this material at the FAA, call
206-231-3195.
(7) You may view this service information that is incorporated
by reference at the National Archives and Records Administration
(NARA). For information on the availability of this material at
NARA, call 202-741-6030, or go to: http://www.archives.gov/federal-register/cfr/ibr-locations.html.
Exact source excerpt. Text positions 29573–31282, end exclusive, in the original decoded publication. SHA-256: bf411366b2d24345e1c6adc52e3ede8a4d51350f0a36e27d277e9b3cac017d97
Explicit historical replacement wording
Find all recorded historical references to AD 2018-22-03 · 0 printed reference observations in this pinned collection.
These are observations from one dated publication. Current legal status is unknown; aircraft applicability, installed configuration, compliance and burden require separate evidence. Missing or unparsed conditions remain unknown.
Why these observations are shown
They were extracted offline from the same immutable official HTML source as the complete recorded text. The dated source wording, original text coordinates and exact quote digests are retained. PDF/text agreement and current regulatory effect have not been qualified.
Observation revision: whole-ad-publication-clause-observations-1.0.1. Text SHA-256: 764437a8c5fa653a8932f9dd2b17de848e703f3b233fb3d583e5256b0b54b480. Source manifest: 59a37ba6f7c927355b6e7c43aeee57e03d652e9ba92a08c94f40ee1a80ae6560.
Official source · 2018-10-24
Publication text
This is the complete recorded text of this dated publication.
Current legal effect is unknown. Aircraft applicability, installed configuration and compliance require separate evidence. PDF/text agreement has not been evaluated.
Read the complete official publication text
[Federal Register Volume 83, Number 206 (Wednesday, October 24, 2018)]
[Rules and Regulations]
[Pages 53563-53567]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2018-23031]
========================================================================
Rules and Regulations
Federal Register
________________________________________________________________________
This section of the FEDERAL REGISTER contains regulatory documents
having general applicability and legal effect, most of which are keyed
to and codified in the Code of Federal Regulations, which is published
under 50 titles pursuant to 44 U.S.C. 1510.
The Code of Federal Regulations is sold by the Superintendent of Documents.
========================================================================
Federal Register / Vol. 83, No. 206 / Wednesday, October 24, 2018 /
Rules and Regulations
[[Page 53563]]
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2018-0160; Product Identifier 2017-NM-139-AD; Amendment
39-19476; AD 2018-22-03]
RIN 2120-AA64
Airworthiness Directives; Bombardier, Inc., Airplanes
AGENCY: Federal Aviation Administration (FAA), Department of
Transportation (DOT).
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: We are superseding Airworthiness Directive (AD) 2016-24-03,
which applied to certain Bombardier, Inc., Model DHC-8-400 series
airplanes. AD 2016-24-03 required repetitive detailed inspections of
barrel nuts and cradles, a check of the bolt torque of the preload
indicating (PLI) washers, and corrective actions if necessary. This AD
retains the requirements of AD 2016-24-03 and requires modifying the
airplane by installing a sealing disk to a certain location and
replacing certain barrel nuts. This AD was prompted by reports of
cracked and corroded barrel nuts found at the mid-spar location of the
horizontal-stabilizer-to-vertical-stabilizer attachment joint, and the
issuance of new service information that includes a terminal
modification. We are issuing this AD to address the unsafe condition on
these products.
DATES: This AD is effective November 28, 2018.
The Director of the Federal Register approved the incorporation by
reference of certain publications listed in this AD as of November 28,
2018.
The Director of the Federal Register approved the incorporation by
reference of certain other publications listed in this AD as of January
12, 2017 (81 FR 88623, December 8, 2016).
ADDRESSES: For service information identified in this final rule,
contact Bombardier, Inc., Q-Series Technical Help Desk, 123 Garratt
Boulevard, Toronto, Ontario M3K 1Y5, Canada; telephone 416-375-4000;
fax 416-375-4539; email [email protected]; internet
http://www.bombardier.com. You may view this referenced service
information at the FAA, Transport Standards Branch, 2200 South 216th
St., Des Moines, WA. For information on the availability of this
material at the FAA, call 206-231-3195. It is also available on the
internet at http://www.regulations.gov by searching for and locating
Docket No. FAA-2018-0160.
Examining the AD Docket
You may examine the AD docket on the internet at http://www.regulations.gov by searching for and locating Docket No. FAA-2018-
0160; or in person at Docket Operations between 9 a.m. and 5 p.m.,
Monday through Friday, except Federal holidays. The AD docket contains
this final rule, the regulatory evaluation, any comments received, and
other information. The address for Docket Operations (phone: 800-647-
5527) is U.S. Department of Transportation, Docket Operations, M-30,
West Building Ground Floor, Room W12-140, 1200 New Jersey Avenue SE,
Washington, DC 20590.
FOR FURTHER INFORMATION CONTACT: Aziz Ahmed, Aerospace Engineer,
Airframe and Propulsion Section, FAA, New York ACO Branch, 1600 Stewart
Avenue, Suite 410, Westbury, NY 11590; telephone 516-228-7329; fax 516-
794-5531; email [email protected].
SUPPLEMENTARY INFORMATION:
Discussion
We issued a notice of proposed rulemaking (NPRM) to amend 14 CFR
part 39 to supersede AD 2016-24-03, Amendment 39-18720 (81 FR 88623,
December 8, 2016) (``AD 2016-24-03''). AD 2016-24-03 applied to certain
Bombardier, Inc., Model DHC-8-400 series airplanes. The NPRM published
in the Federal Register on March 9, 2018 (83 FR 10408). The NPRM was
prompted by reports of cracked and corroded barrel nuts found at the
mid-spar location of the horizontal-stabilizer-to-vertical-stabilizer
attachment joint, and the issuance of new service information that
includes a terminal modification. The NPRM proposed to continue to
require repetitive detailed inspections of each barrel nut and cradle,
a check of the bolt torque of the PLI washers, and corrective action if
necessary. The NPRM also proposed to require modifying the airplane by
installing a sealing disk to a certain location and replacing certain
barrel nuts. We are issuing this AD to address cracked and corroded
barrel nuts, which could compromise the structural integrity of the
vertical-stabilizer attachment joints and lead to loss of control of
the airplane.
Transport Canada Civil Aviation (TCCA), which is the aviation
authority for Canada, has issued Canadian AD CF-2015-13R1, dated June
26, 2017 (referred to after this as the Mandatory Continuing
Airworthiness Information, or ``the MCAI''), to correct an unsafe
condition for certain Bombardier, Inc., Model DHC-8-400 series
airplanes. The MCAI states:
There has been one in-service report of a cracked and corroded
barrel nut, part number (P/N) DSC228-12, found at the mid-spar
location of the horizontal stabilizer to vertical stabilizer
attachment joint. There have also been two other reports of corroded
barrel nuts found at mid-spar locations.
Preliminary investigation determined that the cracking is
initiated by corrosion. Further investigation confirmed that the
corrosion was caused by inadequate cadmium plating on the barrel
nuts. Failure of the barrel nuts could compromise the structural
integrity of the joint and could lead to loss of control of the
aeroplane.
The original version of this [Canadian] AD was issued to mandate
the initial and repetitive inspections of the barrel nuts [and
cradles for cracks and corrosion] at each of the horizontal
stabilizer to vertical stabilizer attachment joints.
Revision 1 of this [Canadian] AD is issued to terminate the
repetitive inspection requirement by requiring the incorporation of
a modification to install a sealing disc at the middle spar location
of the horizontal stabilizer to vertical stabilizer attachment
joint, and the replacement of the DSC228 series barrel nuts with
B0203073 series barrel nuts that are more resistant to corrosion.
The applicability has been changed to account for the introduction
of the modifications in production.
You may examine the MCAI in the AD docket on the internet at http://www.regulations.gov by searching for and locating Docket No. FAA-2018-
0160.
[[Page 53564]]
Comments
We gave the public the opportunity to participate in developing
this final rule. The following presents the comment received on the
NPRM and the FAA's response.
Request To Refer to New Repair Drawing (RD)
Horizon Air requested that we revise paragraph (h)(1)(i) of the
proposed AD to refer to Bombardier RD 8/4-55-1143, Issue 2, dated May
25, 2015 (we referred to Bombardier RD 8/4-55-1143, Issue 1, dated May
21, 2015, as the appropriate source of service information for the
repair specified in paragraph (h)(1)(i) of the proposed AD). Horizon
Air noted that Bombardier RD 8/4-55-1143, Issue 2, dated May 25, 2015,
adds nominal bore diameters to sheets 1-4.
We agree with the commenter's request. Bombardier RD 8/4-55-1143,
Issue 2, dated May 25, 2015, clarifies the bore hole diameters for
repair but does not otherwise change the substantive requirements of
this AD. No additional work is necessary for airplanes on which
Bombardier RD 8/4-55-1143, Issue 1, dated May 21, 2015, has already
been done. We have revised paragraph (h)(1)(i) of this AD to include
Bombardier RD 8/4-55-1143, Issue 2, dated May 25, 2015, as the
appropriate service information for repairing corrosion and damage of
the bore of the fitting.
Conclusion
We reviewed the relevant data, considered the comment received, and
determined that air safety and the public interest require adopting
this final rule with the change described previously and minor
editorial changes. We have determined that these minor changes:
<bullet> Are consistent with the intent that was proposed in the
NPRM for addressing the unsafe condition; and
<bullet> Do not add any additional burden upon the public than was
already proposed in the NPRM.
We also determined that these changes will not increase the
economic burden on any operator or increase the scope of this final
rule.
Related Service Information Under 1 CFR Part 51
Bombardier has issued the following service information.
<bullet> Bombardier Alert Service Bulletin A84-55-04, Revision C,
dated May 3, 2016. This service information describes procedures for a
detailed inspection and repair for cracks and corrosion of the barrel
nuts and cradles; a bolt preload check of the PLI washers and
applicable corrective actions; a detailed inspection and repair for
corrosion and damage of the bore of the fitting; and replacement of the
barrel nuts.
<bullet> Bombardier Service Bulletin 84-55-06, dated January 31,
2017. This service information describes procedures for installing an
aluminum sealing disk at the mid-spar location of the vertical
stabilizer.
<bullet> Bombardier Service Bulletin 84-55-08, Revision A, dated
August 2, 2017. This service information describes procedures for an
inspection for part number and damage of the barrel nuts at the
horizontal-stabilizer-to-vertical-stabilizer attachment joints, and
replacement of discrepant parts.
<bullet> Bombardier Repair Drawing (RD) 8/4-55-1143, Issue 2, dated
May 25, 2015. This service information describes procedures for
repairing corrosion and damage of the fitting bore.
This service information is reasonably available because the
interested parties have access to it through their normal course of
business or by the means identified in the ADDRESSES section.
Costs of Compliance
We estimate that this AD affects 54 airplanes of U.S. registry. We
estimate the following costs to comply with this AD:
Estimated Costs
----------------------------------------------------------------------------------------------------------------
Cost per Cost on U.S.
Action Labor cost Parts cost product operators
----------------------------------------------------------------------------------------------------------------
Inspections (retained actions from AD 8 work-hours x $85 per $0 $680 $36,720
2016-24-03). hour = $680.
Sealing disk installation (new action) 4 work-hours x $85 per 781 1,121 60,534
hour = $340.
Replacement of DSC228 series barrel 2 work-hours x $85 per 2,236 2,406 129,924
nuts (new action). hour = $170.
----------------------------------------------------------------------------------------------------------------
We estimate the following costs to do any necessary replacements
that would be required based on the results of the inspection. We have
no way of determining the number of aircraft that might need these
replacements:
On-Condition Costs
----------------------------------------------------------------------------------------------------------------
Cost per
Action Labor cost Parts cost product
----------------------------------------------------------------------------------------------------------------
Replacement (retained action from AD 2016-24- 2 work-hours x $85 per hour = $8,881 $9,051
03). $170.
----------------------------------------------------------------------------------------------------------------
We have received no definitive data that would enable us to provide
cost estimates for the other on-condition actions specified in this AD.
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. Subtitle VII: Aviation Programs,
describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701: ``General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.
This AD is issued in accordance with authority delegated by the
Executive Director, Aircraft Certification Service, as authorized by
FAA Order 8000.51C.
[[Page 53565]]
In accordance with that order, issuance of ADs is normally a function
of the Compliance and Airworthiness Division, but during this
transition period, the Executive Director has delegated the authority
to issue ADs applicable to transport category airplanes and associated
appliances to the Director of the System Oversight Division.
Regulatory Findings
We determined that this AD will not have federalism implications
under Executive Order 13132. This AD will not have a substantial direct
effect on the States, on the relationship between the national
government and the States, or on the distribution of power and
responsibilities among the various levels of government.
For the reasons discussed above, I certify that this AD:
1. Is not a ``significant regulatory action'' under Executive Order
12866;
2. Is not a ``significant rule'' under the DOT Regulatory Policies
and Procedures (44 FR 11034, February 26, 1979);
3. Will not affect intrastate aviation in Alaska; and
4. Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
Adoption of the Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The FAA amends Sec. 39.13 by removing Airworthiness Directive (AD)
2016-24-03, Amendment 39-18720 (81 FR 88623, December 8, 2016), and
adding the following new AD:
2018-22-03 Bombardier, Inc.: Amendment 39-19476; Docket No. FAA-
2018-0160; Product Identifier 2017-NM-139-AD.
(a) Effective Date
This AD is effective November 28, 2018.
(b) Affected ADs
This AD replaces AD 2016-24-03, Amendment 39-18720 (81 FR 88623,
December 8, 2016) (``AD 2016-24-03'').
(c) Applicability
This AD applies to Bombardier, Inc., Model DHC-8-400, -401 and -
402 airplanes, certificated in any category, serial numbers 4001 and
subsequent.
(d) Subject
Air Transport Association (ATA) of America Code 55, Stabilizers.
(e) Reason
This AD was prompted by reports of cracked and corroded barrel
nuts found at the mid-spar location of the horizontal-stabilizer-to-
vertical-stabilizer attachment joint, and the issuance of new
service information that includes a terminal modification. We are
issuing this AD to address cracked and corroded barrel nuts, which
could compromise the structural integrity of the vertical-stabilizer
attachment joints and lead to loss of control of the airplane.
(f) Compliance
Comply with this AD within the compliance times specified,
unless already done.
(g) Retained Detailed Inspection of Barrel Nuts for Cracks and
Corrosion, With No Changes
This paragraph restates the requirements of paragraphs (g)(1)
and (g)(2) of AD 2016-24-03, with no changes.
(1) For airplanes that have accumulated 5,400 flight hours or
more, or have been in service 32 months or more since the date of
issuance of the original certificate of airworthiness or the date of
issuance of the original export certificate of airworthiness, as of
January 12, 2017 (the effective date of AD 2016-24-03): Within 600
flight hours or 4 months, whichever occurs first after January 12,
2017, do a detailed visual inspection for signs of cracks and
corrosion of the barrel nut and cradle, in accordance with paragraph
3.B., ``Procedure,'' of the Accomplishment Instructions of
Bombardier Alert Service Bulletin A84-55-04, Revision C, dated May
3, 2016.
(2) For airplanes that have less than 5,400 flight hours, and
have been in-service for less than 32 months since the date of
issuance of the original certificate of airworthiness or the date of
issuance of the original export certificate of airworthiness, as of
January 12, 2017: Before the accumulation of 6,000 total flight
hours or 36 months since the date of issuance of the original
certificate of airworthiness or the date of issuance of the original
export certificate of airworthiness, whichever occurs first, do a
detailed visual inspection of the barrel nut for signs of cracks and
corrosion of the barrel nut and cradle, in accordance with paragraph
3.B., ``Procedure,'' of the Accomplishment Instructions of
Bombardier Alert Service Bulletin A84-55-04, Revision C, dated May
3, 2016.
(h) Retained Corrective Actions, Detailed Inspection, and Repetitive
Inspections, With New Service Information, Reference to Terminating
Action, and Reference to Corrective Actions
This paragraph restates the requirements of paragraph (h) of AD
2016-24-03, with new service information and terminating action.
Depending on the findings of any inspection required by paragraphs
(g) and (j) of this AD, do the applicable actions in paragraphs
(h)(1), (h)(2), (h)(3), and (h)(4) of this AD. Accomplishment of the
actions required by paragraphs (l) and (m) of this AD, as
applicable, terminates the requirements of this paragraph.
(1) If any barrel nut or cradle is found cracked or broken,
before further flight, replace the barrel nut and associated
hardware, in accordance with paragraph 3.B., ``Procedure,'' of the
Accomplishment Instructions of Bombardier Service Bulletin 84-55-08,
Revision A, dated August 2, 2017.
(i) Concurrently with the replacement of any barrel nut, do a
detailed inspection for corrosion and damage of the bore of the
fitting, in accordance with paragraph 3.B., ``Procedure,'' of the
Accomplishment Instructions of Bombardier Service Bulletin 84-55-08,
Revision A, dated August 2, 2017, and, before further flight, repair
all corrosion and damage, in accordance with Bombardier Repair
Drawing (RD) 8/4-55-1143, Issue 1, dated May 21, 2015; or Bombardier
RD 8/4-55-1143, Issue 2, dated May 25, 2015. If the bore of the
fitting cannot be repaired in accordance with Bombardier RD 8/4-55-
1143, Issue 1, dated May 21, 2015; or Bombardier RD 8/4-55-1143,
Issue 2, dated May 25, 2015; accomplish corrective actions in
accordance with the procedures specified in paragraph (q)(2) of this
AD. As of the effective date of this AD, use Bombardier RD 8/4-55-
1143, Issue 2, dated May 25, 2015, for the repair required by this
paragraph.
(ii) Within 600 flight hours or 4 months, whichever occurs
first, after the replacement of a cracked barrel nut, replace the
remaining barrel nuts and their associated hardware at the
horizontal-stabilizer-to-vertical-stabilizer attachment joints, in
accordance with paragraph 3.B., ``Procedure,'' of the Accomplishment
Instructions of Bombardier Service Bulletin 84-55-08, Revision A,
dated August 2, 2017.
(2) If any corrosion is found on any barrel nut on the front or
rear-spar joints, before further flight, replace the barrel nut in
accordance with paragraph 3.B., ``Procedure,'' of the Accomplishment
Instructions of Bombardier Service Bulletin 84-55-08, Revision A,
dated August 2, 2017, or accomplish corrective actions in accordance
with the procedures specified in paragraph (q)(2) of this AD.
(3) If any corrosion above level 1, as defined in Bombardier
Alert Service Bulletin A84-55-04, Revision C, dated May 3, 2016, is
found on a barrel nut at the mid-spar joint, before further flight,
replace the barrel nut and accomplish corrective actions in
accordance with the procedures specified in paragraph (q)(2) of this
AD.
(4) If all corrosion found is at level 1 or below, as defined in
Bombardier Alert Service Bulletin A84-55-04, Revision C,
[[Page 53566]]
dated May 3, 2016, on a barrel nut at the mid-spar joint, repeat the
inspection specified in paragraph (g) of this AD at intervals not to
exceed 600 flight hours or 4 months, whichever occurs first, until
completion of the actions required by paragraph (k) of this AD.
(i) Retained Preload Indicating (PLI) Washer Check, With New
Terminating Action
This paragraph restates the requirements of paragraph (i) of AD
2016-24-03, with new terminating action. For airplanes with PLI
washers installed at the front and rear-spar joints, before further
flight after accomplishing any inspection required by paragraph (g)
of this AD and all applicable corrective actions required by
paragraph (h) of this AD, check the bolt preload, and do all
applicable corrective actions, in accordance with paragraph 3.B.,
``Procedure,'' of the Accomplishment Instructions of Bombardier
Alert Service Bulletin A84-55-04, Revision C, dated May 3, 2016. Do
all applicable corrective actions before further flight.
Accomplishment of the actions required by paragraphs (l) and (m) of
this AD, as applicable, terminates the requirements of this
paragraph.
(j) Retained Repetitive Inspection Interval, With New Terminating
Action
This paragraph restates the requirements of paragraph (j) of AD
2016-24-03, with new terminating action. Repeat the inspection and
preload check required by paragraphs (g) and (i) of this AD at
intervals not to exceed 3,600 flight hours or 18 months, whichever
occurs first, except as provided by paragraph (k) of this AD.
Accomplishment of the actions required by paragraphs (l) and (m) of
this AD, as applicable, terminates the requirements of this
paragraph.
(k) Retained Optional Barrel Nut Replacement, With New Service
Information
This paragraph restates the provisions of paragraph (k) of AD
2016-24-03, with new service information. Inspection and replacement
of all barrel nuts at the horizontal-stabilizer-to-vertical-
stabilizer attachment joints, in accordance with paragraph 3.B.,
``Procedure,'' of the Accomplishment Instructions of Bombardier
Service Bulletin 84-55-08, Revision A, dated August 2, 2017, extends
the next inspection required by paragraph (j) of this AD to within
6,000 flight hours or 36 months, whichever occurs first, after
accomplishing the replacement.
(l) New Requirement of This AD: Sealing Disk Installation
Within 8,000 flight hours or 48 months, whichever occurs first,
after the effective date of this AD, install a sealing disk at the
mid-spar location of the vertical stabilizer in accordance with
paragraph 3.B., ``Procedure,'' of the Accomplishment Instructions of
Bombardier Service Bulletin 84-55-06, dated January 31, 2017.
Accomplishment of the actions required by paragraphs (l) and (m) of
this AD, as applicable, terminates the requirements of paragraphs
(h), (i), and (j) of this AD.
(m) New Requirement of This AD: Replacement of DSC228 Series Barrel
Nuts
For Bombardier, Inc., Model DHC-8-400, -401 and -402 airplanes,
serial numbers 4001 through 4524 inclusive: Within 8,000 flight
hours or 48 months, whichever occurs first, after the effective date
of this AD, replace all DSC228 series barrel nuts at the horizontal-
stabilizer-to-vertical-stabilizer attachment joints with B0203073
series barrel nuts in accordance with paragraph 3.B., ``Procedure,''
of the Accomplishment Instructions of Bombardier Service Bulletin
84-55-08, Revision A, dated August 2, 2017. Accomplishment of the
actions required by paragraphs (l) and (m) of this AD, as
applicable, terminates the requirements of paragraphs (h), (i), and
(j) of this AD.
(n) Parts Installation Prohibition
After modification of an airplane as required by paragraphs (l)
and (m) of this AD, no person may install a DSC228 series barrel nut
at the horizontal-stabilizer-to-vertical-stabilizer attachment joint
on the modified airplane.
(o) Terminating Actions for Paragraphs (h), (i), and (j) of This AD
Accomplishment of the actions required by paragraphs (l) and (m)
of this AD, as applicable, terminates the requirements of paragraphs
(h), (i), and (j) of this AD.
(p) Credit for Previous Actions
(1) This paragraph provides credit for actions required by
paragraphs (g)(1), (g)(2), (h)(1), (h)(1)(i), (h)(1)(ii), (h)(2),
(h)(3), (h)(4), (i), and (k) of this AD, if those actions were
performed before the effective date of this AD using the service
information identified in paragraphs (p)(1)(i) through (p)(1)(iii)
of this AD.
(i) Bombardier Alert Service Bulletin A84-55-04, dated May 21,
2015, which is not incorporated by reference in this AD.
(ii) Bombardier Alert Service Bulletin A84-55-04, Revision A,
dated June 2, 2015, which is not incorporated by reference in this
AD.
(iii) Bombardier Alert Service Bulletin A84-55-04, Revision B,
dated July 30, 2015, which is not incorporated by reference in this
AD.
(2) This paragraph provides credit for actions required by
paragraphs (h)(1), (h)(1)(i), (h)(1)(ii), (h)(2), and (k) of this
AD, if those actions were performed before the effective date of
this AD using the service information identified in paragraphs
(p)(2)(i) and (p)(2)(ii) of this AD.
(i) Bombardier Service Bulletin 84-55-08, dated January 27,
2017, which is not incorporated by reference in this AD.
(ii) Bombardier Alert Service Bulletin A84-55-04, Revision C,
dated May 3, 2016, which was incorporated by reference in AD 2016-
24-03.
(q) Other FAA AD Provisions
(1) Alternative Methods of Compliance (AMOCs): The Manager, New
York ACO Branch, FAA, has the authority to approve AMOCs for this
AD, if requested using the procedures found in 14 CFR 39.19. In
accordance with 14 CFR 39.19, send your request to your principal
inspector or local Flight Standards District Office, as appropriate.
If sending information directly to the manager of the certification
office, send it to ATTN: Program Manager, Continuing Operational
Safety, FAA, New York ACO Branch, 1600 Stewart Avenue, Suite 410,
Westbury, NY 11590; telephone 516-228-7300; fax 516-794-5531.
(i) Before using any approved AMOC, notify your appropriate
principal inspector, or lacking a principal inspector, the manager
of the local flight standards district office/certificate holding
district office.
(ii) AMOCs approved previously for AD 2016-24-03 are approved as
AMOCs for the corresponding provisions of this AD.
(2) Contacting the Manufacturer: For any requirement in this AD
to obtain corrective actions from a manufacturer, the action must be
accomplished using a method approved by the Manager, New York ACO
Branch, FAA; or Transport Canada Civil Aviation (TCCA); or
Bombardier, Inc.'s TCCA Design Approval Organization (DAO). If
approved by the DAO, the approval must include the DAO-authorized
signature.
(r) Related Information
(1) Refer to Mandatory Continuing Airworthiness Information
(MCAI) Canadian AD CF-2015-13R1, dated June 26, 2017, for related
information. This MCAI may be found in the AD docket on the internet
at http://www.regulations.gov by searching for and locating Docket
No. FAA-2018-0160.
(2) For more information about this AD, contact Aziz Ahmed,
Aerospace Engineer, Airframe and Propulsion Section, FAA, New York
ACO Branch, 1600 Stewart Avenue, Suite 410, Westbury, NY 11590;
telephone 516-228-7329; fax 516-794-5531; email [email protected].
(3) Service information identified in this AD that is not
incorporated by reference is available at the addresses specified in
paragraphs (s)(5) and (s)(6) of this AD.
(s) Material Incorporated by Reference
(1) The Director of the Federal Register approved the
incorporation by reference (IBR) of the service information listed
in this paragraph under 5 U.S.C. 552(a) and 1 CFR part 51.
(2) You must use this service information as applicable to do
the actions required by this AD, unless this AD specifies otherwise.
(3) The following service information was approved for IBR on
November 28, 2018.
(i) Bombardier Repair Drawing (RD) 8/4-55-1143, Issue 2, dated
May 25, 2015.
(ii) Bombardier Service Bulletin 84-55-06, dated January 31,
2017.
(iii) Bombardier Service Bulletin 84-55-08, Revision A, dated
August 2, 2017.
(4) The following service information was approved for IBR on
January 12, 2017 (81 FR 88623, December 8, 2016).
(i) Bombardier Alert Service Bulletin A84-55-04, Revision C,
dated May 3, 2016.
(ii) Reserved.
(5) For service information identified in this AD, contact
Bombardier, Inc., Q-Series Technical Help Desk, 123 Garratt
Boulevard, Toronto, Ontario M3K 1Y5, Canada; telephone 416-375-4000;
fax 416-375-4539; email [email protected]; internet
http://www.bombardier.com.
[[Page 53567]]
(6) You may view this service information at the FAA, Transport
Standards Branch, 2200 South 216th St., Des Moines, WA. For
information on the availability of this material at the FAA, call
206-231-3195.
(7) You may view this service information that is incorporated
by reference at the National Archives and Records Administration
(NARA). For information on the availability of this material at
NARA, call 202-741-6030, or go to: http://www.archives.gov/federal-register/cfr/ibr-locations.html.
Issued in Des Moines, Washington, on October 12, 2018.
Michael Kaszycki,
Acting Director, System Oversight Division, Aircraft Certification
Service.
[FR Doc. 2018-23031 Filed 10-23-18; 8:45 am]
BILLING CODE 4910-13-P
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