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Published 2020-02-27 · Federal Register document 2020-03964

Airworthiness Directives; The Boeing Company Airplanes

Publication summary

The FAA is adopting a new airworthiness directive (AD) for certain The Boeing Company Model 787-8 airplanes. This AD was prompted by a report of fatigue cracking at certain frame tie rod locations of the wing. This AD requires repetitive inspections for cracking of the left- and right-side frame tie rod assemblies and stub beam upper chords, and applicable on-condition actions. The FAA is issuing this AD to address the unsafe condition on these products.

Why this record is shown

Source: Federal Register annual FAA metadata. Acquired 2026-09-03T22:24:04.586324+00:00. The title, summary and date are source facts.

Source revision
federal_register_ad_metadata_2020-f01fbc4d7ab3dbaa
Source row
results[53]
Raw source SHA-256
f01fbc4d7ab3dbaae6a412acd9ff6cece48db77a6a882e46e8f8087200be3837

Final-rule publication

Recorded publication clauses

AD identifier printed in this edition
2020-03-22
Effective date printed in this edition
2020-04-02
Read 11 complete recorded clauses
Effective Date
(a) Effective Date

    This AD is effective April 2, 2020.

Exact source excerpt. Text positions 8500–8561, end exclusive, in the original decoded publication. SHA-256: 61a4d81cb30702a8f00edc3d2edf149d41cf5c5c985020c5e9be7b8d04ac6f67

Affected ADs
(b) Affected ADs

    None.

Exact source excerpt. Text positions 8561–8590, end exclusive, in the original decoded publication. SHA-256: 871a4afc60ceeae06e8010585055188633d616078500c45937092bfe892239c0

Applicability wording · Applicability
(c) Applicability

    This AD applies to The Boeing Company Model 787-8 airplanes, 
certificated in any category, as identified in Boeing Alert 
Requirements Bulletin B787-81205-SB570041-00 RB, Issue 001, dated 
March 7, 2019.

Exact source excerpt. Text positions 8590–8819, end exclusive, in the original decoded publication. SHA-256: d25e6f56810baac0897aa3f3fe8cf63f80650205af3fe9ce32080a9be0535399

Subject
(d) Subject

    Air Transport Association (ATA) of America Code 57, Wings.

Exact source excerpt. Text positions 8819–8896, end exclusive, in the original decoded publication. SHA-256: 52f35cb894eac2144f3b0de7a455ce53cfbcfebe8c2ccd3b1ccbff2308cfe7df

Unsafe Condition
(e) Unsafe Condition

    This AD was prompted by a report of fatigue cracking at certain 
frame tie rod locations of the wing. The FAA is issuing this AD to 
address cracking in the frame tie rod assemblies and consequent 
failure of a principal structural element to sustain limit load, 
which could adversely affect the structural integrity of the 
airplane and result in possible decompression of the airplane.

Exact source excerpt. Text positions 8896–9312, end exclusive, in the original decoded publication. SHA-256: 5558bed26a14d65f68f589f22bc9c01ccaa0fa56ecf811040012218c5d300425

Compliance
(f) Compliance

    Comply with this AD within the compliance times specified, 
unless already done.

Exact source excerpt. Text positions 9312–9414, end exclusive, in the original decoded publication. SHA-256: 00fbfa31932483f627d0ce0a11cbd2e35e15d9231842b91ac85623ce533912d3

Required Actions
(g) Required Actions

    Except as specified by paragraph (h) of this AD: At the 
applicable times specified in the ``Compliance'' paragraph of Boeing 
Alert Requirements Bulletin B787-81205-SB570041-00 RB, Issue 001, 
dated March 7, 2019, do all applicable actions identified in, and in 
accordance with, the Accomplishment Instructions of Boeing Alert 
Requirements Bulletin B787-81205-SB570041-00 RB, Issue 001, dated 
March 7, 2019.

    Note 1 to paragraph (g) of this AD:  Guidance for accomplishing 
the actions required by this AD can be found in Boeing Alert Service 
Bulletin B787-81205-SB570041-00, Issue 001, dated March 7, 2019, 
which is referred to in Boeing Alert Requirements Bulletin B787-
81205-SB570041-00 RB, Issue 001, dated March 7, 2019.

Exact source excerpt. Text positions 9414–10178, end exclusive, in the original decoded publication. SHA-256: a15b008a5aefcf5bb912498a7e50f1f4640df6e735c92d8d790d77f44767d0d7

Exceptions to Service Information Specifications
(h) Exceptions to Service Information Specifications

    (1) For purposes of determining compliance with the requirements 
of this AD: Where Boeing Alert Requirements Bulletin B787-81205-
SB570041-00 RB, Issue 001, dated March 7, 2019, uses the phrase 
``the issue 001 date of Requirements Bulletin B787-81205-SB570041-00 
RB,'' this AD requires using the effective date of this AD.
    (2) Where Boeing Alert Requirements Bulletin B787-81205-
SB570041-00 RB, Issue 001, dated March 7, 2019, specifies contacting 
Boeing for repair instructions: This AD requires doing the repair 
and applicable on-condition actions before further flight using a 
method approved in accordance with the procedures specified in 
paragraph (i) of this AD.

Exact source excerpt. Text positions 10178–10918, end exclusive, in the original decoded publication. SHA-256: fc76b579354cf3ffcec21c06758013a7f887f7ef0c13af27bd0de7720e44d271

Alternative Methods of Compliance (AMOCs)
(i) Alternative Methods of Compliance (AMOCs)

    (1) The Manager, Seattle ACO Branch, FAA, has the authority to 
approve AMOCs for this AD, if requested using the procedures found 
in 14 CFR 39.19. In accordance with 14 CFR 39.19, send your request 
to your principal inspector or local Flight Standards District 
Office, as appropriate. If sending information directly to the 
manager of the certification office, send it to the attention of the 
person identified in paragraph (j) of this AD. Information may be 
emailed to: [email protected].
    (2) Before using any approved AMOC, notify your appropriate 
principal inspector, or lacking a principal inspector, the manager 
of the local flight standards district office/certificate holding 
district office.
    (3) An AMOC that provides an acceptable level of safety may be 
used for any repair, modification, or alteration required by this AD 
if it is approved by The Boeing Company Organization Designation 
Authorization (ODA) that has been authorized by the Manager, Seattle 
ACO Branch, FAA, to make those findings. To be approved, the repair 
method, modification deviation, or alteration deviation must meet 
the certification basis of the airplane, and the approval must 
specifically refer to this AD.

Exact source excerpt. Text positions 10918–12189, end exclusive, in the original decoded publication. SHA-256: 70468e661a52a46ae08c8a5ca18f745a9eea494fc72a62cb64c4dccfe78d8d73

Related Information
(j) Related Information

    For more information about this AD, contact Greg Rutar, 
Aerospace Engineer, Airframe Section, FAA, Seattle ACO Branch, 2200 
South 216th St., Des Moines, WA 98198; phone and fax: 206-231-3529; 
email: [email protected].

Exact source excerpt. Text positions 12189–12440, end exclusive, in the original decoded publication. SHA-256: dde167103d34cf71f0d1e6585c946f90bbdf6458dccba2995563eef6d8d9fa9f

Material Incorporated by Reference
(k) Material Incorporated by Reference

    (1) The Director of the Federal Register approved the 
incorporation by reference (IBR) of the service information listed 
in this paragraph under 5 U.S.C. 552(a) and 1 CFR part 51.
    (2) You must use this service information as applicable to do 
the actions required by this AD, unless the AD specifies otherwise.
    (i) Boeing Alert Requirements Bulletin B787-81205-SB570041-00 
RB, Issue 001, dated March 7, 2019.
    (ii) [Reserved]
    (3) For service information identified in this AD, contact 
Boeing Commercial Airplanes, Attention: Contractual & Data Services 
(C&DS), 2600 Westminster Blvd., MC 110-SK57, Seal Beach, CA 90740-
5600; telephone 562-797-1717; internet https://www.myboeingfleet.com..
    (4) You may view this service information at the FAA, Transport 
Standards Branch, 2200 South 216th St., Des Moines, WA. For 
information on the availability of this material at the FAA, call 
206-231-3195.
    (5) You may view this service information that is incorporated 
by reference at the National Archives and Records Administration 
(NARA). For information on the availability of this material at 
NARA, email [email protected], or go to: https://www.archives.gov/federal-register/cfr/ibr-locations.html.

Exact source excerpt. Text positions 12440–13713, end exclusive, in the original decoded publication. SHA-256: 32efa244075df9209ad8b47a5390f7b0d688ef658b1e4a03a361b2aa8ae47cf2

No replacement link has been established from this edition. The complete historical rule chain and current legal effect remain unknown.

Find all recorded historical references to AD 2020-03-22 · 0 printed reference observations in this pinned collection.

These are observations from one dated publication. Current legal status is unknown; aircraft applicability, installed configuration, compliance and burden require separate evidence. Missing or unparsed conditions remain unknown.

Why these observations are shown

They were extracted offline from the same immutable official HTML source as the complete recorded text. The dated source wording, original text coordinates and exact quote digests are retained. PDF/text agreement and current regulatory effect have not been qualified.

Observation revision: whole-ad-publication-clause-observations-1.0.1. Text SHA-256: 128d07870a791e72c4e150beccc9fef06f66cf313627ea34c1ddc3ae594d058d. Source manifest: 749e94a5f45366764f1a93aeec6871a050bd2746c4160a263a10b6cd69e71e8c.

Official source · 2020-02-27

Publication text

This is the complete recorded text of this dated publication.

Current legal effect is unknown. Aircraft applicability, installed configuration and compliance require separate evidence. PDF/text agreement has not been evaluated.

Read the complete official publication text
[Federal Register Volume 85, Number 39 (Thursday, February 27, 2020)]
[Rules and Regulations]
[Pages 11291-11293]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2020-03964]


-----------------------------------------------------------------------

DEPARTMENT OF TRANSPORTATION

Federal Aviation Administration

14 CFR Part 39

[Docket No. FAA-2019-0871; Product Identifier 2019-NM-139-AD; Amendment 
39-19846; AD 2020-03-22]
RIN 2120-AA64


Airworthiness Directives; The Boeing Company Airplanes

AGENCY: Federal Aviation Administration (FAA), DOT.

ACTION: Final rule.

-----------------------------------------------------------------------

SUMMARY: The FAA is adopting a new airworthiness directive (AD) for 
certain The Boeing Company Model 787-8 airplanes. This AD was prompted 
by a report of fatigue cracking at certain frame tie rod locations of 
the wing. This AD requires repetitive inspections for cracking of the 
left- and right-side frame tie rod assemblies and stub beam upper 
chords, and applicable on-condition actions. The FAA is issuing this AD 
to address the unsafe condition on these products.

[[Page 11292]]


DATES: This AD is effective April 2, 2020.
    The Director of the Federal Register approved the incorporation by 
reference of a certain publications listed in this AD as of April 2, 
2020.

ADDRESSES: For service information identified in this final rule, 
contact Boeing Commercial Airplanes, Attention: Contractual & Data 
Services (C&DS), 2600 Westminster Blvd., MC 110-SK57, Seal Beach, CA 
90740-5600; telephone 562-797-1717; internet https://www.myboeingfleet.com. You may view this service information at the 
FAA, Transport Standards Branch, 2200 South 216th St., Des Moines, WA. 
For information on the availability of this material at the FAA, call 
206-231-3195. It is also available on the internet at https://www.regulations.gov by searching for and locating Docket No. FAA-2019-
0871.

Examining the AD Docket

    You may examine the AD docket on the internet at https://www.regulations.gov by searching for and locating Docket No. FAA-2019-
0871; or in person at Docket Operations between 9 a.m. and 5 p.m., 
Monday through Friday, except Federal holidays. The AD docket contains 
this final rule, the regulatory evaluation, any comments received, and 
other information. The address for Docket Operations is U.S. Department 
of Transportation, Docket Operations, M-30, West Building Ground Floor, 
Room W12-140, 1200 New Jersey Avenue SE, Washington, DC 20590.

FOR FURTHER INFORMATION CONTACT: Greg Rutar, Aerospace Engineer, 
Airframe Section, FAA, Seattle ACO Branch, 2200 South 216th St., Des 
Moines, WA 98198; phone and fax: 206-231-3529; email: 
[email protected].

SUPPLEMENTARY INFORMATION:

Discussion

    The FAA issued a notice of proposed rulemaking (NPRM) to amend 14 
CFR part 39 by adding an AD that would apply to certain The Boeing 
Company Model 787-8 airplanes. The NPRM published in the Federal 
Register on November 19, 2019 (84 FR 63825). The NPRM was prompted by a 
report of fatigue cracking at certain frame tie rod locations of the 
wing. The NPRM proposed to require repetitive inspections for cracking 
of the left- and right-side frame tie rod assemblies and stub beam 
upper chords, and applicable on-condition actions.
    The FAA is issuing this AD to address cracking in the frame tie rod 
assemblies and consequent failure of a principal structural element to 
sustain limit load, which could adversely affect the structural 
integrity of the airplane and result in possible decompression of the 
airplane.

Comments

    The FAA gave the public the opportunity to participate in 
developing this final rule. The FAA has considered the comment 
received. Boeing indicated its support for the NPRM.

Conclusion

    The FAA reviewed the relevant data, considered the comment 
received, and determined that air safety and the public interest 
require adopting this final rule as proposed, except for minor 
editorial changes. The FAA has determined that these minor changes:
    <bullet> Are consistent with the intent that was proposed in the 
NPRM for addressing the unsafe condition; and
    <bullet> Do not add any additional burden upon the public than was 
already proposed in the NPRM.

Related Service Information Under 1 CFR Part 51

    The FAA reviewed Boeing Alert Requirements Bulletin B787-81205-
SB570041-00 RB, Issue 001, dated March 7, 2019. The service information 
describes procedures for repetitive high frequency eddy current (HFEC) 
inspections for cracking of the left- and right-side frame tie rod 
assemblies, repetitive ultrasonic (UT) inspections for cracking of the 
left- and right-side stub beam upper chords, and applicable on-
condition actions. On-condition actions include repair. This service 
information is reasonably available because the interested parties have 
access to it through their normal course of business or by the means 
identified in the ADDRESSES section.

Costs of Compliance

    The FAA estimates that this AD affects 55 airplanes of U.S. 
registry. The FAA estimates the following costs to comply with this AD:

                                      Estimated Costs for Required Actions
----------------------------------------------------------------------------------------------------------------
                                                                                                Cost on U.S.
        Action                  Labor cost            Parts cost       Cost per product          operators
----------------------------------------------------------------------------------------------------------------
Inspections...........  19 work-hours x $85 per                 $0  $1,615 per inspection  $88,825 per
                         hour = $1,615 per                           cycle.                 inspection cycle.
                         inspection cycle.
----------------------------------------------------------------------------------------------------------------

    The FAA has received no definitive data that enables the agency to 
provide cost estimates for the on-condition actions specified in this 
AD.

Authority for This Rulemaking

    Title 49 of the United States Code specifies the FAA's authority to 
issue rules on aviation safety. Subtitle I, section 106, describes the 
authority of the FAA Administrator. Subtitle VII: Aviation Programs, 
describes in more detail the scope of the Agency's authority.
    The FAA is issuing this rulemaking under the authority described in 
Subtitle VII, Part A, Subpart III, Section 44701: ``General 
requirements.'' Under that section, Congress charges the FAA with 
promoting safe flight of civil aircraft in air commerce by prescribing 
regulations for practices, methods, and procedures the Administrator 
finds necessary for safety in air commerce. This regulation is within 
the scope of that authority because it addresses an unsafe condition 
that is likely to exist or develop on products identified in this 
rulemaking action.

Regulatory Findings

    This AD will not have federalism implications under Executive Order 
13132. This AD will not have a substantial direct effect on the States, 
on the relationship between the national government and the States, or 
on the distribution of power and responsibilities among the various 
levels of government.
    For the reasons discussed above, I certify that this AD:
    (1) Is not a ``significant regulatory action'' under Executive 
Order 12866,
    (2) Will not affect intrastate aviation in Alaska, and
    (3) Will not have a significant economic impact, positive or 
negative, on a substantial number of small entities under the criteria 
of the Regulatory Flexibility Act.

[[Page 11293]]

List of Subjects in 14 CFR Part 39

    Air transportation, Aircraft, Aviation safety, Incorporation by 
reference, Safety.

Adoption of the Amendment

    Accordingly, under the authority delegated to me by the 
Administrator, the FAA amends 14 CFR part 39 as follows:

PART 39--AIRWORTHINESS DIRECTIVES

0
1. The authority citation for part 39 continues to read as follows:

    Authority: 49 U.S.C. 106(g), 40113, 44701.


Sec.  39.13  [Amended]

0
2. The FAA amends Sec.  39.13 by adding the following new airworthiness 
directive (AD):

2020-03-22 The Boeing Company: Amendment 39-19846 ; Docket No. FAA-
2019-0871; Product Identifier 2019-NM-139-AD.

(a) Effective Date

    This AD is effective April 2, 2020.

(b) Affected ADs

    None.

(c) Applicability

    This AD applies to The Boeing Company Model 787-8 airplanes, 
certificated in any category, as identified in Boeing Alert 
Requirements Bulletin B787-81205-SB570041-00 RB, Issue 001, dated 
March 7, 2019.

(d) Subject

    Air Transport Association (ATA) of America Code 57, Wings.

(e) Unsafe Condition

    This AD was prompted by a report of fatigue cracking at certain 
frame tie rod locations of the wing. The FAA is issuing this AD to 
address cracking in the frame tie rod assemblies and consequent 
failure of a principal structural element to sustain limit load, 
which could adversely affect the structural integrity of the 
airplane and result in possible decompression of the airplane.

(f) Compliance

    Comply with this AD within the compliance times specified, 
unless already done.

(g) Required Actions

    Except as specified by paragraph (h) of this AD: At the 
applicable times specified in the ``Compliance'' paragraph of Boeing 
Alert Requirements Bulletin B787-81205-SB570041-00 RB, Issue 001, 
dated March 7, 2019, do all applicable actions identified in, and in 
accordance with, the Accomplishment Instructions of Boeing Alert 
Requirements Bulletin B787-81205-SB570041-00 RB, Issue 001, dated 
March 7, 2019.

    Note 1 to paragraph (g) of this AD:  Guidance for accomplishing 
the actions required by this AD can be found in Boeing Alert Service 
Bulletin B787-81205-SB570041-00, Issue 001, dated March 7, 2019, 
which is referred to in Boeing Alert Requirements Bulletin B787-
81205-SB570041-00 RB, Issue 001, dated March 7, 2019.

(h) Exceptions to Service Information Specifications

    (1) For purposes of determining compliance with the requirements 
of this AD: Where Boeing Alert Requirements Bulletin B787-81205-
SB570041-00 RB, Issue 001, dated March 7, 2019, uses the phrase 
``the issue 001 date of Requirements Bulletin B787-81205-SB570041-00 
RB,'' this AD requires using the effective date of this AD.
    (2) Where Boeing Alert Requirements Bulletin B787-81205-
SB570041-00 RB, Issue 001, dated March 7, 2019, specifies contacting 
Boeing for repair instructions: This AD requires doing the repair 
and applicable on-condition actions before further flight using a 
method approved in accordance with the procedures specified in 
paragraph (i) of this AD.

(i) Alternative Methods of Compliance (AMOCs)

    (1) The Manager, Seattle ACO Branch, FAA, has the authority to 
approve AMOCs for this AD, if requested using the procedures found 
in 14 CFR 39.19. In accordance with 14 CFR 39.19, send your request 
to your principal inspector or local Flight Standards District 
Office, as appropriate. If sending information directly to the 
manager of the certification office, send it to the attention of the 
person identified in paragraph (j) of this AD. Information may be 
emailed to: [email protected].
    (2) Before using any approved AMOC, notify your appropriate 
principal inspector, or lacking a principal inspector, the manager 
of the local flight standards district office/certificate holding 
district office.
    (3) An AMOC that provides an acceptable level of safety may be 
used for any repair, modification, or alteration required by this AD 
if it is approved by The Boeing Company Organization Designation 
Authorization (ODA) that has been authorized by the Manager, Seattle 
ACO Branch, FAA, to make those findings. To be approved, the repair 
method, modification deviation, or alteration deviation must meet 
the certification basis of the airplane, and the approval must 
specifically refer to this AD.

(j) Related Information

    For more information about this AD, contact Greg Rutar, 
Aerospace Engineer, Airframe Section, FAA, Seattle ACO Branch, 2200 
South 216th St., Des Moines, WA 98198; phone and fax: 206-231-3529; 
email: [email protected].

(k) Material Incorporated by Reference

    (1) The Director of the Federal Register approved the 
incorporation by reference (IBR) of the service information listed 
in this paragraph under 5 U.S.C. 552(a) and 1 CFR part 51.
    (2) You must use this service information as applicable to do 
the actions required by this AD, unless the AD specifies otherwise.
    (i) Boeing Alert Requirements Bulletin B787-81205-SB570041-00 
RB, Issue 001, dated March 7, 2019.
    (ii) [Reserved]
    (3) For service information identified in this AD, contact 
Boeing Commercial Airplanes, Attention: Contractual & Data Services 
(C&DS), 2600 Westminster Blvd., MC 110-SK57, Seal Beach, CA 90740-
5600; telephone 562-797-1717; internet https://www.myboeingfleet.com..
    (4) You may view this service information at the FAA, Transport 
Standards Branch, 2200 South 216th St., Des Moines, WA. For 
information on the availability of this material at the FAA, call 
206-231-3195.
    (5) You may view this service information that is incorporated 
by reference at the National Archives and Records Administration 
(NARA). For information on the availability of this material at 
NARA, email [email protected], or go to: https://www.archives.gov/federal-register/cfr/ibr-locations.html.

    Issued on February 14, 2020.
Gaetano A. Sciortino,
Deputy Director for Strategic Initiatives, Compliance & Airworthiness 
Division, Aircraft Certification Service.
[FR Doc. 2020-03964 Filed 2-26-20; 8:45 am]
BILLING CODE 4910-13-P


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Source SHA-256
e3fd9ead48337976ec3aac7f35fc1f535bb028c6e6f61ca9e4be2f51acb81213
Text SHA-256
128d07870a791e72c4e150beccc9fef06f66cf313627ea34c1ddc3ae594d058d

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These are dated publication metadata, recorded clauses and literal source observations. Word, model-label, header and reference matches do not establish current legal effect, manufacturer/model identity, aircraft applicability, installed configuration or compliance.

The collection uses 33 explicit annual source snapshots. Source captures and operative-text qualifications have separate states. Missing information remains unknown.