Published 2026-07-28 · Federal Register document 2026-15239
Airworthiness Directives; The Boeing Company Airplanes
Publication summary
The FAA is superseding Airworthiness Directive (AD) 2024-19- 14, which applied to certain The Boeing Company Model 777-200, 777- 200LR, 777-300ER, and 777F series airplanes. AD 2024-19-14 required repetitive inspections and bond resistance measurement of the bonding jumpers on the first fuel feed tube installed immediately forward of the wing front spar at the left and right main fuel tank penetrations and applicable corrective actions. This AD was prompted by a determination that additional inspections are required to address the unsafe condition. This AD requires repetitive detailed inspections (DETs), repetitive bond resistance measurement, and applicable on- condition actions. This AD also expands the applicability and requires revising the existing maintenance or inspection program, as applicable, to incorporate a certain airworthiness limitation. The FAA is issuing this AD to address the unsafe condition on these products.
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[Federal Register Volume 91, Number 143 (Tuesday, July 28, 2026)]
[Rules and Regulations]
[Pages 47129-47139]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2026-15239]
=======================================================================
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2025-2546; Project Identifier AD-2025-01060-T;
Amendment 39-23414; AD 2026-15-02]
RIN 2120-AA64
Airworthiness Directives; The Boeing Company Airplanes
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: The FAA is superseding Airworthiness Directive (AD) 2024-19-
14, which applied to certain The Boeing Company Model 777-200, 777-
200LR, 777-300ER, and 777F series airplanes. AD 2024-19-14 required
repetitive inspections and bond resistance measurement of the bonding
jumpers on the first fuel feed tube installed immediately forward of
the wing front spar at the left and right main fuel tank penetrations
and applicable corrective actions. This AD was prompted by a
determination that additional inspections are required to address the
unsafe condition. This AD requires repetitive detailed inspections
(DETs), repetitive bond resistance measurement, and applicable on-
condition actions. This AD also expands the applicability and requires
revising the existing maintenance or inspection program, as applicable,
to incorporate a certain airworthiness limitation. The FAA is issuing
this AD to address the unsafe condition on these products.
DATES: This AD is effective September 1, 2026.
The Director of the Federal Register approved the incorporation by
reference of certain publications listed in this AD as of September 1,
2026.
ADDRESSES:
AD Docket: You may examine the AD docket at regulations.gov under
Docket
[[Page 47130]]
No. FAA-2025-2546; or in person at Docket Operations between 9 a.m. and
5 p.m., Monday through Friday, except Federal holidays. The AD docket
contains this final rule, any comments received, and other information.
The address for Docket Operations is U.S. Department of Transportation,
Docket Operations, M-30, West Building Ground Floor, Room W12-140, 1200
New Jersey Avenue SE, Washington, DC 20590.
Material Incorporated by Reference:
<bullet> For Boeing material identified in this AD, contact Boeing
Commercial Airplanes, Attention: Contractual & Data Services (C&DS),
2600 Westminster Blvd., MC 110-SK57, Seal Beach, CA 90740-5600;
telephone 562-797-1717; website myboeingfleet.com.
<bullet> You may view this material at the FAA, Airworthiness
Products Section, Operational Safety Branch, 2200 South 216th St., Des
Moines, WA. For information on the availability of this material at the
FAA, call 206-231-3195. It is also available at regulations.gov under
Docket No. FAA-2025-2546.
FOR FURTHER INFORMATION CONTACT: Samuel Dorsey, Aviation Safety
Engineer, FAA, 2200 South 216th St., Des Moines, WA 98198; phone: 206-
231-3415; email: [email protected].
SUPPLEMENTARY INFORMATION:
Background
The FAA issued a notice of proposed rulemaking (NPRM) to amend 14
CFR part 39 to supersede AD 2024-19-14, Amendment 39-22856 (89 FR
80077, October 2, 2024) (AD 2024-19-14). AD 2024-19-14 applied to
certain The Boeing Company Model 777-200, 777-200LR, 777-300ER, and
777F series airplanes, with General Electric Company (GE) GE90-76B,
GE90-85B, GE90-90B, GE90-94B, GE90-110B1, and GE90-115B model turbofan
engines installed. The NPRM was published in the Federal Register on
September 15, 2025 (90 FR 44340). The NPRM was prompted by a
determination that additional inspections are required to address the
unsafe condition. In the NPRM, the FAA proposed to require repetitive
DETs, repetitive bond resistance measurement, and applicable on-
condition actions. The NPRM also proposed to expand the applicability
and require revising the existing maintenance or inspection program, as
applicable, to incorporate a certain airworthiness limitation. The FAA
is issuing this AD to address such latent failures. A lightning strike
to an engine nacelle combined with latent failures of the lightning
protection features for the engine fuel feed system, if not addressed,
could result in the potential for ignition sources inside fuel tanks,
which, in combination with flammable fuel vapors, could result in a
fuel tank explosion and consequent loss of the airplane.
Discussion of Final Airworthiness Directive
Comments
The FAA received comments from the Air Line Pilots Association,
International (ALPA), United Airlines, three individuals, and two
anonymous commenters who supported the NPRM without change.
The FAA received additional comments from All Nippon Airways,
American Airlines (American), Boeing, the Citizens Rulemaking Alliance,
and two individual commenters. The following presents the comments
received on the NPRM and the FAA's response to each comment.
Request To Revise the Applicability
Boeing requested that the FAA revise the applicability of the
proposed AD by adding a reference to Boeing Alert Requirements Bulletin
777-28A0098 RB, dated August 15, 2025 (Boeing Alert Requirements
Bulletin 777-28A0098 RB). Boeing stated Boeing Alert Requirements
Bulletin 777-28A0097 RB, dated August 14, 2025 (Boeing Alert
Requirements Bulletin 777-28A0097 RB), and Boeing Alert Requirements
Bulletin 777-28A0098 RB apply to all Boeing Model 777 series airplanes
and therefore should both be referenced.
The FAA notes that the serial numbers listed in the effectivity of
Boeing Alert Requirements Bulletin 777-28A0097 RB and Boeing Alert
Requirements Bulletin 777-28A0098 RB each identify all Model 777-200, -
200LR, -300, -300ER, and 777F series airplanes. Therefore, it is not
necessary to reference any service information in the applicability of
this AD. Accordingly, the FAA has revised paragraph (c) of this AD to
specify the AD is applicable to all Boeing Company Model 777-200, -
200LR, -300, -300ER, and 777F series airplanes.
Request To Revise Compliance Time for Certain Airplanes
Boeing requested that the FAA add an exception to paragraph (h) of
the proposed AD, for airplanes equipped with GE engines, to allow the
compliance time to be calculated from the most recent inspection
accomplished using Boeing MOM-MOM-24-0463-01B, dated September 4, 2024
(Boeing MOM-MOM-24-0463-01B), or Boeing Alert Requirements Bulletin
777-28A0097 RB. Boeing stated that Boeing Alert Requirements Bulletin
777-28A0097 RB was approved as equivalent to Boeing MOM-MOM-24-0463-01B
under an AMOC to AD 2024-19-14. Boeing noted the applicable compliance
times in tables 1 and 2 of the ``Compliance'' paragraph of Boeing Alert
Requirements Bulletin 777-28A0097 RB only allow credit for inspections
accomplished per Boeing MOM-MOM-24-0463-01B.
The FAA disagrees that an exception to this AD is necessary.
Paragraph (f) of this AD requires accomplishment of the required
actions within the specified compliance times, unless previously done.
Therefore, if an airplane was inspected using Boeing Alert Requirements
Bulletin 777-28A0097 RB as an AMOC to AD 2024-19-14 before the
effective date of this AD, that airplane is in compliance with the
initial inspection required by this AD. Thereafter, the next inspection
must be accomplished in accordance with the requirements of this AD.
The FAA has not changed this AD in this regard.
Request To Provide a Grace Period for Certain Airplanes
An individual commenter requested that the FAA consider revising
paragraph (h)(1) of the proposed AD to require using the effective date
of the proposed AD rather than October 17, 2024, the effective date of
AD 2024-19-14. The commenter stated that using the effective date of AD
2024-19-14 would not allow a sufficient grace period for operators to
comply with the proposed AD if the inspections specified in Boeing MOM-
MOM-24-0463-01B have not been previously accomplished on the affected
airplanes.
The FAA disagrees with the request. This AD supersedes AD 2024-19-
14, which the FAA issued as an immediately adopted rule due to the
urgency and risk associated with the unsafe condition. Accordingly, the
FAA has determined that this AD must retain the compliance times for
airplanes that were subject to AD 2024-19-14 to ensure an acceptable
level of safety. The compliance times in tables 1 and 2 of Boeing Alert
Requirements Bulletin 777-28A0097 RB are based on the required
intervals for airplanes subject to AD 2024-19-14, specifically those
equipped with GE90-series engines. Using the effective date of this AD
instead of the effective date of AD 2024-19-14 would grant airplanes
that have not yet completed the required inspections an additional 90
days after the effective date of this AD, which does not ensure an
acceptable level of safety.
[[Page 47131]]
The FAA has not changed this AD in this regard.
Request for Exception to Service Information
All Nippon Airways requested that the FAA add an exception that
specifies if the initial and repetitive inspections have already been
accomplished on airplanes equipped with GE engines in accordance with
Boeing MOM-MOM-24-0463-01B, then the inspections specified in Boeing
Alert Requirements Bulletin 777-28A0097 RB are not required. The
commenter stated that Boeing Alert Requirements Bulletin 777-28A0097 RB
is the subject of an AMOC to AD 2024-19-14, and Boeing advised them
that if the inspections were accomplished according to Boeing MOM-MOM-
24-0463-01B, then Boeing Alert Requirements Bulletin 777-28A0097 RB is
not required.
The FAA disagrees with excluding airplanes equipped with GE engines
from the requirement in paragraph (g) of this AD to accomplish the
inspections in accordance with Boeing Alert Requirements Bulletin 777-
28A0097 RB. Boeing Alert Requirements Bulletin 777-28A0097 RB contains
several improvements to inspection processes, part number
identification, and the handling of discrepant conditions, which
collectively improve the quality of maintenance performed. For these
reasons, the FAA has intentionally not allowed Boeing MOM-MOM-24-0463-
01B to be used as a method of compliance after the effective date of
this AD.
The FAA provides the following clarification regarding the AMOC to
AD 2024-19-14. As described previously, operators already receive
credit for previous inspections done in accordance with Boeing Alert
Requirements Bulletin 777-28A0097 RB via paragraph (f) of this AD.
Boeing Alert Requirements Bulletin 777-28A0097 RB also provides credit
if inspections were originally accomplished in accordance with Boeing
MOM-MOM-24-0463-01B. Therefore, while operators cannot continue to use
Boeing MOM-MOM-24-0463-01B for compliance with this AD, there is no
adverse impact on operators seeking to comply with this AD who
previously used either document. The FAA has not changed this AD in
this regard.
Request To Clarify Different Bonding Resistance Limits
American requested that the FAA include a Note 2 to paragraph
(g)(1) of the proposed AD or in the preamble to explain the difference
in bonding resistance limits for the left and right fuel feed tube to
wing structure bonding jumpers. American noted Boeing Alert
Requirements Bulletin 777-28A0097 RB lists different resistance limits
for Action 1 under several conditions without providing an explanation
for the difference; however, the difference is explained in Boeing
Alert Service Bulletin 777-28A0097. American asserted since the
difference in resistance limits is significant and critical for AD
compliance, an explanation should clearly be noted in the AD because it
is not explained in Boeing Alert Requirements Bulletin 777-28A0097 RB.
The FAA disagrees that an exception to this AD is necessary.
American is correct that the different acceptable bonding resistance
limits for the fuel feed tube to wing structure bonding jumpers on the
left and right wings are intentional and result from differences in
materials and installations, as noted in Boeing Alert Service Bulletin
777-28A0097. The FAA agrees that this information is useful to
operators but providing an explanation is not essential for complying
with the requirements of the AD. Operators are required to accomplish
the actions in Boeing Alert Requirements Bulletin 777-28A0097 RB, as
described, including verifying the correct bonding measurements for
each wing. Further, as stated in paragraph (g)(1) of this AD, operators
may refer to Boeing Alert Service Bulletin 777-28A0097 for additional
guidance for accomplishing the actions in Boeing Alert Requirements
Bulletin 777-28A0097 RB. Therefore, the FAA has not revised this AD in
this regard.
Request To Revise Reference in Airworthiness Limitation (AWL)
Boeing requested that the FAA revise figure 1 to paragraph (i) of
the proposed AD to replace the reference to ``Service Bulletin 777-
28A0098'' with Aircraft Maintenance Manual (AMM) 28-22-15/201 Temporary
Revision, published between September 16, 2025, and September 17, 2025,
or AMM 28-22-15/201 published on or after January 5, 2026, for the
encapsulation procedure within the AWL. Boeing noted that standard
practice is to reference AMM tasks in the description section of an AWL
rather than a service bulletin.
The FAA agrees and has revised figure 1 to paragraph (i) of this AD
accordingly.
Request To Address Root Cause of Unsafe Condition
An individual commenter stated that the proposed AD would help
increase safety through frequent inspections, but only to a certain
extent. The commenter further stated that the repetitive inspections do
not address the root cause of the unsafe condition, and instead the
affected components should be re-engineered. The commenter noted that
the FAA has issued other ADs to address similar issues on other Boeing
airplane models.
The FAA acknowledges the commenter's concern. As stated in the
proposed AD, the FAA considers this AD to be interim action. The
actions required by this AD are intended to mitigate the unsafe
condition until a terminating action is identified. Once the
manufacturer has developed a modification to address the unsafe
condition, the FAA will consider further rulemaking.
Request To Justify Forgoing Notice and Comment or Reopen Comment Period
The Citizens Rulemaking Alliance requested that if the FAA invoked
good cause to bypass notice and comment procedures, the FAA either
provide its justification for doing so, convert this action to an NPRM,
or stay the effective date until 30 days after its publication in the
Federal Register.
The FAA notes the comment was submitted in response to an NPRM for
which the FAA provided a 45-day comment period. This final rule is
effective 35 days after its publication in the Federal Register.
Therefore, no change to this AD is necessary.
Request To Make Incorporation by Reference (IBR) Materials Reasonably
Available
The Citizens Rulemaking Alliance requested that the FAA add to the
AD docket all materials incorporated by reference and extend the
comment period by at least 45 days after adding the material to the
docket. The commenter stated that the FAA's current practices for IBR
frequently fail to meet the legal and regulatory standards for
reasonable availability.
The FAA disagrees with extending the comment period. In the
preamble of the NPRM, the FAA notified the public that the IBR material
would be available for review at regulations.gov under Docket No. FAA-
2025-3422. This material was posted to the AD docket on October 1,
2025. Therefore, no change to this AD is necessary.
Request To Comply With the Paperwork Reduction Act (PRA)
The Citizens Rulemaking Alliance requested that the FAA revise the
AD to comply with the PRA if reporting is required. If reporting is not
required, the
[[Page 47132]]
commenter requested the FAA clarify that in the AD.
The FAA notes this AD does not require reporting. If an AD were to
require reporting, the preamble of the AD would include a paragraph
titled ``Paperwork Reduction Act'' that would provide the applicable
OMB control number, required PRA statements, and the estimated time to
collect the required information (burden). Any costs associated with
the reporting requirement would be included in the Costs of Compliance
section in the preamble of the AD. Therefore, the FAA did not change
this AD as a result of this comment.
Request To Consider Impact on Small Entities
The Citizens Rulemaking Alliance requested that the FAA either
provide the factual basis for its Regulatory Flexibility Act (RFA)
certification that the AD will not have a significant economic impact
on a substantial number of small entities, or prepare an initial
regulatory flexibility analysis.
The FAA provides the following clarification. The RFA of 1980 (5
U.S.C. 601-612), as amended by the Small Business Regulatory
Enforcement Fairness Act of 1996 (Pub. L. 104-121) and the Small
Business Jobs Act of 2010 (Pub. L. 111-240), requires Federal agencies
to consider the effects of the regulatory action on small business and
other small entities and to minimize any significant economic impact.
The term ``small entities'' comprises small businesses and not-for-
profit organizations that are independently owned and operated and are
not dominant in their fields, and governmental jurisdictions with
populations of less than 50,000.
The FAA identified 17 operators and one individual with 290 active
airplanes affected by this AD. Based on the Small Business
Administration (SBA) size standards shown in the following table, 10 of
the operators are small.
Small Business Size Standards: Air Transportation \1\
------------------------------------------------------------------------
NAICS \2\ code Description Size standard
------------------------------------------------------------------------
423860........................ Transportation 175 employees.
Equipment and
Supplies (Except
Motor Vehicle)
Merchant Wholesalers.
481111........................ Scheduled Passenger 1,500 employees.
Air Transportation.
481112........................ Scheduled Freight Air 1,500 employees.
Transportation.
481211........................ Nonscheduled Chartered 1,500 employees.
Passenger Air
Transportation.
481212........................ Nonscheduled Chartered 1,500 employees.
Freight Air
Transportation.
481219........................ Other Nonscheduled Air $25.0 million.
Transportation.
488190........................ Other Support $40.0 million.
Activities for Air
Transportation.
492110........................ Couriers and Express 1,500 employees.
Delivery Services.
532411........................ Commercial Air, Rail, $45.5 million.
and Water
Transportation
Equipment Rental and
Leasing.
------------------------------------------------------------------------
\1\ Source: SBA (2023).
\2\ North American Industrial Classification System.
The FAA estimates affected operators will incur a one-time
maintenance program revision cost of $7,650, an annual inspection cost
for Boeing Alert Requirements Bulletin 777-28A0097 RB of $255, and an
inspection cost for Boeing Alert Requirements Bulletin 777-28A0098 RB
of $376 approximately every 3 years. Depending on the results of these
inspections, operators could also incur costs of $2,211 for all six
potential on-condition repairs. Consequently, over a three-year period
of analysis, an operator could incur a minimum cost of $8,791
(excluding on-condition repairs) or a maximum cost of $11,002
(including all on-condition repairs). Evaluated at a 7 percent discount
rate, the low-case scenario results in a present value of $8,170 and an
annualized cost of $3,113, while the high-case scenario results in a
present value of $10,236 and an annualized cost of $3,901. The ``Cost
Impact on Affected Small Entities'' table displays the NAICS code for
each small operator, their average annual revenue, and the AD's
estimated low- and high-case annualized cost burden relative to average
annual revenue.
Cost Impact on Affected Small Entities \1\
----------------------------------------------------------------------------------------------------------------
Low-case High-case
NAICS Code Annual revenue annualized Percent of annualized Percent of
($) cost ($) revenue cost ($) revenue
----------------------------------------------------------------------------------------------------------------
481111.......................... $7,470,000 $3,113 0.0 $3,901 0.1
481112.......................... 149,400,000 3,113 0.0 3,901 0.0
481211.......................... 3,810,000 3,113 0.1 3,901 0.1
481211.......................... 4,800,000 3,113 0.1 3,901 0.1
481212.......................... 1,750,000 3,113 0.2 3,901 0.2
488190.......................... 320,930 3,113 1.0 3,901 1.2
488190.......................... 23,250,000 3,113 0.0 3,901 0.0
532411.......................... 6,300,000 3,113 0.0 3,901 0.1
532411.......................... 2,110,000 3,113 0.1 3,901 0.2
----------------------------------------------------------------------------------------------------------------
\1\ Source: Dun & Bradstreet. D&B Hoovers. Retrieved April 28, 2024. app.hoovers.dnb.com.
Request To Provide Additional Cost Information
The Citizens Rulemaking Alliance requested that the FAA provide an
explicit Unfunded Mandates Reform Act (UMRA) determination and a more
complete cost analysis. The commenter stated that, in addition to
estimated costs provided in the proposed AD, the FAA should also
consider airplane downtime, scheduling disruptions, ferry flight and
maintenance positioning, cost of special tools, pricing of scarce
parts, engineering and planning time for unique configurations, and the
ongoing cost of repetitive inspections.
[[Page 47133]]
The FAA recognizes that, in doing the actions required by an AD,
operators might incur indirect costs in addition to the direct costs.
However, because these costs vary significantly and the FAA lacks
specific data on them, they are not included in the analysis. In the
Costs of Compliance section of the proposed AD, the FAA disclosed the
number of affected airplanes on the U.S. registry, number of estimated
work hours, and estimated parts cost. The number of estimated work
hours and the cost of parts or special tools, if necessary, are also
provided by the manufacturer. Additionally, the FAA considered the
impact that this AD will have on affected operators and determined this
AD will not trigger any downtime costs because the requirements of this
AD can be performed during regularly scheduled maintenance. Since the
FAA has assessed and disclosed the total known costs of the AD
requirements in the Costs of Compliance section of the proposed AD, and
the commenter did not provide additional cost data for the FAA to
consider in its cost analysis, it is not necessary to provide
additional information in the AD docket. The FAA did not change this AD
as a result of this comment.
Conclusion
The FAA reviewed the relevant data, considered any comments
received, and determined that air safety requires adopting this AD as
proposed. Accordingly, the FAA is issuing this AD to address the unsafe
condition on these products. Except for minor editorial changes, this
AD is adopted as proposed in the NPRM. None of the changes will
increase the economic burden on any operator.
Material Incorporated by Reference Under 1 CFR Part 51
The FAA reviewed Boeing Alert Requirements Bulletin 777-28A0097 RB,
dated August 14, 2025. This material specifies procedures for
repetitive DETs of the bonding jumpers installed between the engine
fuel feel tube and the wing structure immediately forward of the front
spar at the left and right main fuel tank penetrations, saddle clamps,
and tube clamps for any damage; repetitive DETs for any loose bonding
jumper lugs or tube clamps (rotation when rotating with light finger
pressure); repetitive DETs for any missing bonding jumpers or tube
clamps; and repetitive measurements of the electrical bonding
resistance between the wing structure and engine fuel feed tube; and
applicable on-condition actions. Damage includes bonding jumpers that
have one or more broken strands in wire braid, saddle clamps with
split, cracked, broken rubber parts or any contact between saddle
clamps' metal with the fuel tube, and tube clamps being cracked, broken
or having a screw hole elongated. On-condition actions include
removing, cleaning, and re-installing bonding jumpers and related
hardware, and replacing damaged and missing saddle clamps, bonding
jumpers and tube clamps.
The FAA also reviewed Boeing Alert Requirements Bulletin 777-
28A0098 RB, dated August 15, 2025. This material specifies procedures
for, depending on configuration, repetitive measurement of electrical
bonding resistance between the front spar and the threaded portion of
the front spar bulkhead fitting outside the fuel tank at the left and
right main fuel tank penetrations; repetitive DETs of the bonding
jumper and tube clamps installed between the engine fuel feed tube and
the engine nacelle strut for each of the left and right engines for
correct installation; repetitive measurement of electrical bonding
resistance between the nacelle strut structure and out-tank engine fuel
feed tube; and applicable on-condition actions. On-condition actions
include:
<bullet> A DET of the front spar bulkhead fitting and coupling
inside the fuel tank for any area without sealant, any damaged (crack
or void in sealant, disbonded sealant, or any exposed underlying
metallic surface) sealant, and any insufficient sealant.
<bullet> Removing existing sealant and re-applying sealant inside
the fuel tank.
<bullet> For Group 1 airplanes, a DET of the bonding jumper and
tube clamps installed between the first engine fuel feed tube and the
structure inside the fuel tank for correct installation, and an
electrical bonding resistance measurement between the first engine fuel
feed tube and the structure inside the fuel tank.
<bullet> For Group 2 airplanes, a DET of the bonding jumper and
tube clamps that are installed between the first engine fuel feed tube
connected to the front spar bulkhead fitting inside the fuel tank and
the second AFT in-tank engine fuel feed tube for correct installation,
and an electrical bonding resistance measurement between the first
engine fuel feed tube connected to the front spar bulkhead fitting
inside the fuel tank and the second AFT in-tank engine fuel feed tube.
<bullet> For Group 2 airplanes, a DET of the bonding jumper and
tube clamps installed between the second AFT in-tank engine fuel feed
tube and the structure inside the fuel tank for correct installation,
and an electrical bonding resistance measurement between the second AFT
in-tank engine fuel feed tube and the structure inside the fuel tank.
<bullet> Removing out-tank (engine nacelle strut) and/or in-tank
bonding jumpers and tube clamps, cleaning electrical bond surfaces, and
installing new or serviceable bonding jumpers and tube clamps.
This material is reasonably available because the interested
parties have access to it through their normal course of business or by
the means identified in the ADDRESSES section.
Interim Action
The FAA considers this AD to be an interim action. The manufacturer
is currently developing a modification that will address the unsafe
condition identified in this AD. Once this modification is developed,
FAA-approved, and available, the FAA might consider additional
rulemaking.
Costs of Compliance
The FAA estimates that this AD affects 316 airplanes of U.S.
registry, of which 290 active airplanes are registered to 18 U.S.
operators. The FAA estimates the following costs to comply with this
AD:
Estimated Costs for Required Actions
----------------------------------------------------------------------------------------------------------------
Cost on U.S.
Action Labor cost Parts cost Cost per product operators
----------------------------------------------------------------------------------------------------------------
Inspections and measurements 3 work-hours x $85 per $0 $255 per $80,580 per
(777-28A0097 RB). hour = $255 per inspection cycle. inspection cycle.
inspection cycle.
Inspections and measurements 4 work-hours x 85 per 36 $376 per $118,816 per
(777-28A0098 RB). hour = $340 per inspection cycle. inspection cycle.
inspection cycle.
----------------------------------------------------------------------------------------------------------------
[[Page 47134]]
The FAA has determined that revising the existing maintenance or
inspection program takes an average of 90 work-hours per operator,
although the agency recognizes that this number may vary from operator
to operator. Since operators incorporate maintenance or inspection
program changes for their affected fleet(s), the FAA has determined
that a per-operator estimate is more accurate than a per-airplane
estimate. Therefore, the FAA estimates the average total cost per
operator to be $7,650 (90 work-hours x $85 per work-hour).
Depending on the results of the required inspections, operators
could incur costs for on-condition actions. The table below displays
the estimated costs to do any necessary on-condition action. Since
these actions are based on the state of the aircraft, the FAA cannot
determine the number of aircraft that might require these actions.
On-Condition Costs
----------------------------------------------------------------------------------------------------------------
Cost per
Action Labor cost Parts cost product
----------------------------------------------------------------------------------------------------------------
Bonding jumper cleaning and installation; 2 work-hours x $85 per hour = $170 $26 $196
saddle clamp, bonding jumper, tube clamp
replacement (777-28A0097 RB).
DET for encapsulation sealant application 18 work-hours x 85 per hour = 0 1,530
(777-28A0098 RB). 1,530.
Encapsulation sealant reapplication (777- 1 work hour x 85 per hour = 85.... 75 160
28A0098 RB).
In-tank engine fuel feed tube bonding jumper 1 work-hour x 85 per hour = 85.... 0 85
DET and bonding resistance measurement (777-
28A0098 RB).
In-tank engine fuel feed tube bonding jumper 1 work-hour x 85 per hour = 85.... 23 108
rework and bonding resistance measurement
(777-28A0098 RB).
Nacelle strut engine fuel feed tube bonding 1 work-hour x 85 per hour = 85.... 47 132
jumper rework and bonding resistance
measurement (777-28A0098 RB).
----------------------------------------------------------------------------------------------------------------
To account for the uncertainty regarding on-condition repairs, the
FAA has established a low-case and high-case cost scenario. The
analysis covers a three-year period to account for at least one
inspection per Boeing Alert Requirements Bulletin 777-28A0098 RB, which
takes place approximately every 3 years.
In both scenarios, all 18 affected operators incur a one-time
maintenance program revision cost of $7,650, an annual inspection cost
of $255 for Boeing Alert Requirements Bulletin 777-28A0097 RB, and $376
every 3 years for inspection per Boeing Alert Requirements Bulletin
777-28A0098 RB. The high-case scenario builds upon these costs by
assuming that every operator will also require on-condition repairs
associated with inspection per Boeing Alert Requirements Bulletin 777-
28A0098 RB in year 1, adding action cost of $2,211 per operator.
The tables below display the low- and high-case total compliance
costs for all 18 operators affected by this AD.
Estimated Low-Case Compliance Costs
------------------------------------------------------------------------
Year Number of inspections Total costs \ 1\
------------------------------------------------------------------------
1............................. 18 (777-28A0097 RB) + $149,058
18 (777-28A0098 RB).
2............................. 18 (777-28A0097 RB)... 4,590
3............................. 18 (777-28A0097 RB)... 4,590
-----------------
Total..................... ...................... 158,238
------------------------------------------------------------------------
\1\ Yr 1 = 18 operators x ($7,650 maintenance program revision + $255
inspection (777-28A0097 RB) + $376 inspection (777-28A0098 RB)).
Yr 2 = 18 operators x $255 inspection cost.
Yr 3 = 18 operators x $255 inspection costs.
Estimated High-Case Compliance Costs
----------------------------------------------------------------------------------------------------------------
On-condition Total costs
Year Number of inspections repairs \ 1\ \2\
----------------------------------------------------------------------------------------------------------------
1.......................................... 18 (777-28A0097 RB) + 18 (777- 18 $188,856
28A0098 RB).
2.......................................... 18 (777-28A0097 RB)................ 0 4,590
3.......................................... 18 (777-28A0097 RB)................ 0 4,590
---------------
Total.................................. ................................... .............. 198,036
----------------------------------------------------------------------------------------------------------------
\1\ All 6 on-condition repairs are counted as one repair in this column.
\2\ Yr 1 = 18 operators x ($7,650 maintenance program revision + $255 inspection (777-28A0097 RB) + $376
inspection (777-28A0098 RB) + $2,211 on-condition repairs).
Yr 2 = 18 operators x $255 inspection costs.
Yr 3 = 18 operators x $255 inspection costs.
Per OMB Circular A-4, the table below displays the cumulative
compliance costs discounted at both 3 percent and 7 percent rates
alongside annualized costs.
[[Page 47135]]
Summary of Compliance Costs
----------------------------------------------------------------------------------------------------------------
Undiscounted 7% 3% 7% 3%
----------------------------------------------------------------------------------------------------------------
Present value (PV)
Annualized
----------------------------------------------------------------------------------------------------------------
Low-Case........................ $158,238 $147,062 $142,457 $56,038 $50,363
High-Case....................... 198,036 184,257 178,568 70,211 63,129
----------------------------------------------------------------------------------------------------------------
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. Subtitle VII: Aviation Programs,
describes in more detail the scope of the Agency's authority.
The FAA is issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701: General requirements.
Under that section, Congress charges the FAA with promoting safe flight
of civil aircraft in air commerce by prescribing regulations for
practices, methods, and procedures the Administrator finds necessary
for safety in air commerce. This regulation is within the scope of that
authority because it addresses an unsafe condition that is likely to
exist or develop on products identified in this rulemaking action.
Regulatory Findings
This AD will not have federalism implications under Executive Order
13132. This AD will not have a substantial direct effect on the States,
on the relationship between the national government and the States, or
on the distribution of power and responsibilities among the various
levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866, and
(2) Will not affect intrastate aviation in Alaska.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
The Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The FAA amends Sec. 39.13 by:
0
a. Removing Airworthiness Directive (AD) 2024-19-14, Amendment 39-22856
(89 FR 80077, October 2, 2024); and
0
b. Adding the following new AD:
2026-15-02 The Boeing Company: Amendment 39-23414; Docket No. FAA-
2025-2546; Project Identifier AD-2025-01060-T.
0
(a) Effective Date
This airworthiness directive (AD) is effective September 1, 2026.
0
(b) Affected ADs
This AD replaces AD 2024-19-14, Amendment 39-22856 (89 FR 80077,
October 2, 2024) (AD 2024-19-14).
0
(c) Applicability
This AD applies to all The Boeing Company Model 777-200, -200LR, -
300, -300ER, and 777F series airplanes, certificated in any category.
0
(d) Subject
Air Transport Association (ATA) of America Code 28, Fuel.
0
(e) Unsafe Condition
This AD was prompted by a report of potential latent failures of
the lightning protection features for the engine fuel feed system. The
FAA is issuing this AD to address such latent failures. A lightning
strike to an engine nacelle combined with latent failures of the
lightning protection features for the engine fuel feed system, if not
addressed, could result in the potential for ignition sources inside
fuel tanks, which, in combination with flammable fuel vapors, could
result in a fuel tank explosion and consequent loss of the airplane.
0
(f) Compliance
Comply with this AD within the compliance times specified, unless
already done.
0
(g) Required Actions
(1) Except as specified by paragraph (h) of this AD: At the
applicable times specified in the ``Compliance'' paragraph of Boeing
Alert Requirements Bulletin 777-28A0097 RB, dated August 14, 2025, do
all applicable actions identified in, and in accordance with, the
Accomplishment Instructions of Boeing Alert Requirements Bulletin 777-
28A0097 RB, dated August 14, 2025.
Note 1 to paragraph (g)(1): Guidance for accomplishing the actions
required by this AD can be found in Boeing Alert Service Bulletin 777-
28A0097, dated August 14, 2025, which is referred to in Boeing Alert
Requirements Bulletin 777-28A0097 RB, dated August 14, 2025.
(2) Except as specified by paragraph (h) of this AD: At the
applicable times specified in the ``Compliance'' paragraph of Boeing
Alert Requirements Bulletin 777-28A0098 RB, dated August 15, 2025, do
all applicable actions identified in, and in accordance with, the
Accomplishment Instructions of Boeing Alert Requirements Bulletin 777-
28A0098 RB, dated August 15, 2025.
Note 2 to paragraph (g)(2): Guidance for accomplishing the actions
required by this AD can be found in Boeing Alert Service Bulletin 777-
28A0098, dated August 15, 2025, which is referred to in Boeing Alert
Requirements Bulletin 777-28A0098 RB, dated August 15, 2025.
(h) Exceptions to Requirements Bulletin Specifications
(1) Where the Compliance Time columns of Tables 1 and 2 in the
``Compliance'' paragraph of Boeing Alert Requirements Bulletin 777-
28A0097, dated August 14, 2025, refer to the original issue date of
Requirements Bulletin 777-28A0097, this AD requires using October 17,
2024 (the effective date of AD 2024-19-14).
(2) Where the Compliance Time columns of Tables 3 and 4 in the
``Compliance'' paragraph of Boeing Alert Requirements Bulletin 777-
28A0097, dated August 14, 2025, refer to the original issue date of
Requirements Bulletin 777-28A0097, this AD requires using the effective
date of this AD.
(3) Where the Compliance Time columns of the tables in the
``Compliance'' paragraph of Boeing Alert Requirements Bulletin 777-
28A0098, dated August 15, 2025, refer to the original issue date of
Requirements Bulletin 777-28A0098, dated August 15, 2025, this AD
requires using the effective date of this AD.
[[Page 47136]]
(i) Critical Design Configuration Control Limitations (CDCCLs)
Within 60 days after the effective date of this AD, revise the
existing maintenance or inspection program, as applicable, to
incorporate the information specified in Figure 1 and Figure 2 to
paragraph (i) of this AD.
BILLING CODE 4910-13-P
[[Page 47137]]
[GRAPHIC] [TIFF OMITTED] TR28JY26.330
[[Page 47138]]
[GRAPHIC] [TIFF OMITTED] TR28JY26.331
[[Page 47139]]
[GRAPHIC] [TIFF OMITTED] TR28JY26.332
(j) Alternative Methods of Compliance (AMOCs)
(1) The Manager, AIR-520, Continued Operational Safety Branch, FAA,
has the authority to approve AMOCs for this AD, if requested using the
procedures found in 14 CFR 39.19. In accordance with 14 CFR 39.19, send
your request to your principal inspector or responsible Flight
Standards Office, as appropriate. If sending information directly to
the manager of the certification office, send it to the attention of
the person identified in paragraph (k)(1) of this AD. Information may
be emailed to: [email protected]. Before using any approved AMOC, notify
your appropriate principal inspector, or lacking a principal inspector,
the manager of the responsible Flight Standards Office.
(2) An AMOC that provides an acceptable level of safety may be used
for any repair, modification, or alteration required by this AD if it
is approved by The Boeing Company Organization Designation
Authorization (ODA) that has been authorized by the Manager, AIR-520,
Continued Operational Safety Branch, FAA, to make those findings. To be
approved, the repair method, modification deviation, or alteration
deviation must meet the certification basis of the airplane, and the
approval must specifically refer to this AD.
(3) AMOCs approved for AD 2024-19-14 are not approved as AMOCs for
the corresponding provisions of Boeing Alert Requirements Bulletin 777-
28A0097, dated August 14, 2025, that are required by paragraph (g) of
this AD.
(k) Additional Information
(1) For more information about this AD, contact Samuel Dorsey,
Aviation Safety Engineer, FAA, 2200 South 216th St, Des Moines, WA
98198; phone: 206-231-3415; email: [email protected].
(2) Material identified in this AD that is not incorporated by
reference is available at the address specified in paragraph (l)(3) of
this AD.
(l) Material Incorporated by Reference
(1) The Director of the Federal Register approved the incorporation
by reference of the material listed in this paragraph under 5 U.S.C.
552(a) and 1 CFR part 51.
(2) You must use this material as applicable to do the actions
required by this AD, unless the AD specifies otherwise.
(i) Boeing Alert Requirements Bulletin 777-28A0097, dated August
14, 2025.
(ii) Boeing Alert Requirements Bulletin 777-28A0098, dated August
15, 2025.
(3) For Boeing material identified in this AD, contact Boeing
Commercial Airplanes, Attention: Contractual & Data Services (C&DS),
2600 Westminster Blvd., MC 110-SK57, Seal Beach, CA 90740-5600;
telephone 562-797-1717; website myboeingfleet.com.
(4) You may view this material at the FAA, Airworthiness Products
Section, Operational Safety Branch, 2200 South 216th St., Des Moines,
WA. For information on the availability of this material at the FAA,
call 206-231-3195.
(5) You may view this material at the National Archives and Records
Administration (NARA). For information on the availability of this
material at NARA, visit www.archives.gov/federal-register/cfr/ibr-locations or email [email protected].
Issued on July 15, 2026.
Lona C. Saccomando,
Acting Deputy Director, Integrated Certificate Management Division,
Aircraft Certification Service.
[FR Doc. 2026-15239 Filed 7-27-26; 8:45 am]
BILLING CODE 4910-13-P
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